4.8 Article

High-Efficiency Electrospray Deposition Method for Nonconductive Substrates: Applications of Superhydrophobic Coatings

Journal

ACS APPLIED MATERIALS & INTERFACES
Volume 13, Issue 15, Pages 18227-18236

Publisher

AMER CHEMICAL SOC
DOI: 10.1021/acsami.0c22867

Keywords

electrospray deposition; charged droplet; nonconductive substrate; accumulated charges; superhydrophobic coating

Funding

  1. Competency Development Program for Industry Specialists of the Korean Ministry of Trade, Industry and Energy (MOTIE) [P0012453]
  2. BK21 FOUR (Fostering Outstanding Universities for Research) [5199991614564]
  3. Soonchunhyang University Research Fund

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A new electrospray method was demonstrated to achieve uniform deposition of a highly reliable superhydrophobic layer on highly insulating substrates, overcoming the challenge posed by accumulated charges.
When highly insulating materials are used as substrates for electronic devices, manufacturing yields become worse, and electronic components are often damaged due to undissipated electrostatic charges on such substrates. In the case of electrospray deposition, the problem of undissipated charges is particularly vexing. If charges accumulated on the substrate are not properly compensated, a repulsive force is generated against the incoming charged droplets, which negatively affects the uniformity and deposition rate of the coating layer. In order to overcome this limitation, we demonstrated a new electrospray method, which can significantly increase the deposition efficiency even in the presence of accumulated charges on nonconductive substrates. A highly reliable superhydrophobic layer was uniformly deposited on highly insulating substrates, including printed circuit board (PCB), polyester (PET), and polyimide (PI) substrates.

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