4.6 Article

Characterizing Mat Formation of Bamboo Fiber Composites: Horizontal Density Distribution

Journal

MATERIALS
Volume 14, Issue 5, Pages -

Publisher

MDPI
DOI: 10.3390/ma14051198

Keywords

mat formation; horizontal density distribution; density uniformity; bamboo scrimber

Funding

  1. National Natural Science Foundation of China [31960337]
  2. Jiangxi Province of Finance Scientific and Technological Achievements Special Funds [2018511501]
  3. External Cooperation Key Program of Jiangxi Academy of Forestry
  4. Natural Sciences and Engineering Research Council of Canada (NSERC)
  5. China Scholarship Council

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This study characterized the horizontal density distribution within bamboo fiber composite (BFC) panels and identified key factors influencing its uniformity. A manual BFC mat forming process was found to effectively minimize density variation compared to machine-formed wood composites, providing a quality control guide for the production of BFC products.
Bamboo fiber composite (BFC) is a unidirectional and continuous bamboo fiber composite manufactured by consolidation and gluing of flattened, partially separated bamboo culm strips into thick and dense panels. The composite mechanical properties are primarily influenced by panel density, its variation and uniformity. This paper characterized the horizontal density distribution (HDD) within BFC panels and its controlling factors. It revealed that HDD follows a normal distribution, with its standard deviation (SD) strongly affected by sampling specimen size, panel thickness and panel locations. SD was lowest in the thickest (40 mm) panel and largest-size (150 x 150-mm(2)) specimens. There was also a systematic variation along the length of the BFC due to the tapering effect of bamboo culm thickness. Density was higher along panel edges due to restraint from the mold edges during hot pressing. The manual BFC mat forming process is presented and found to effectively minimize the density variation compared to machine-formed wood composites. This study provides a basic understanding of and a quality control guide to the formation uniformity of BFC products.

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