Highly stretchable and self-foaming polyurethane composite skeleton with thermally tunable microwave absorption properties

Stretchable and lightweight polymer composite material possessing tunable microwave absorption (MA) properties under thermal radiations remain a significant challenge. Here, we proposed a facile strategy to fabricate stretchable, magnetic composite skeletons by incorporating the tadpole-like CNTs@Fe3O4 nanoparticles into self-foaming polyurethane (PU) matrix and the electromagnetic responsive of CNTs@Fe3O4/PU composite foams with different CNTs contents under heating-cooling cycle in a temperature range of 253 -333 K were carefully investigated. Enhanced complex permittivity and shifting peak frequency were observed at elevated temperatures. For instance, the 70-CNTs@Fe3O4/PU sample with 15 wt% loading content at 333 K exhibits excellent MA properties including a minimum reflection loss (RLm) of -66.9 dB and ultrabroad effective frequency bandwidth (RL <= -20 dB) of 9.98 GHz at the thickness of 1.58-3.37 mm. Meanwhile, great recoverability in terms of RL-f profile was achieved in the process of thermal cooling back to 253 K. Such adjustable MA property was attributed to the well-matched impedance and dramatic attenuation ability, benefiting from the temperature-dependant electrical conductivity, abundant interfacial polarization and interior microcellular structures. Besides, the rising temperature increased the sample elongation and electrical conductivity with a slight sacrifice of maximum tensile strength. This stretchable PU skeleton with a unique assembly of CNTs and Fe3O4 nanoparticles are expected to be promising candidates as smart absorbers for application in the harsh environments.

Automated summary

A stretchable and lightweight polymer composite material with tunable microwave absorption properties was successfully fabricated by incorporating tadpole-like CNTs@Fe3O4 nanoparticles into self-foaming polyurethane matrix. The composite foams showed enhanced complex permittivity and shifting peak frequency at elevated temperatures, with the potential to be used as smart absorbers in harsh environments.