Enhanced corrosion resistance of Zn-Cu-Ti alloy with addition of Cu-Ti amorphous ribbons in 3.5% NaCl solution

In the present study, Zn-0.3Cu-0.3Ti alloy (sample I) was fabricated by a simple low-temperature melting method using Cu-50Ti amorphous alloy ribbons for corrosion in 3.5% NaCl solution. As a comparison, crystalline Cu-50Ti master alloy was used to prepare Zn-0.3Cu-0.3Ti alloy (sample II). Sample I comprising Zn, TiZn3, and TiZn15 phases exhibits an equiaxed microstructure with subgrain structure. Large TiZn3 particles show cluster feature, whereas intermittent small TiZn15 particles exist at grain boundaries and subgrain boundaries. In sample II, the Zn matrix with typical dendritic microstructure is observed and no large particles are found. Compared with sample II, sample I shows lower weight gain and corrosion current density and a higher slope of cathode polarization curve. The weight gain for sample I is only 0.59 mg center dot cm(-2), but for sample II, this value reaches 0.70 mg center dot cm(-2). After 8 days of corrosion, corrosion products are mainly Zn-5(OH)(8)Cl center dot H2O and ZnO, showing loose particle shape. As corrosion time increases from 2 days to 8 days, corrosion layer thickness increases from about 15 to 24 mu m for sample 1.

Automated summary

In this study, a Zn-0.3Cu-0.3Ti alloy was fabricated using a low-temperature melting method and subjected to corrosion testing in a 3.5% NaCl solution. Comparing samples I and II, it was found that sample I had lower weight gain, corrosion current density, and a higher slope of the cathode polarization curve. Additionally, after 8 days of corrosion, the corrosion products for sample I mainly consisted of Zn-5(OH)(8)Cl·H2O and ZnO, with a loose particle shape. The corrosion layer thickness for sample I increased from about 15 to 24 μm as the corrosion time increased from 2 days to 8 days.