4.7 Article

Water-assisted extrusion and injection moulding of composites with surface-grafted cellulose nanocrystals - An upscaling study

Journal

COMPOSITES PART B-ENGINEERING
Volume 208, Issue -, Pages -

Publisher

ELSEVIER SCI LTD
DOI: 10.1016/j.compositesb.2020.108590

Keywords

Mechanical properties; Extrusion; Injection moulding; Cellulose nanocrystals

Funding

  1. Swedish Research Council Formas
  2. Swedish Foundation for Strategic Research
  3. Knut and Alice Wallenberg foundation (Wallenberg Wood Science Centre (WWSC))
  4. Chalmers University of Technology

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The large-scale surface modification of cellulose nanocrystals (CNC) was carried out to produce CNC-containing composites using industrial-scale melt processing techniques such as twin-screw extrusion and injection moulding. Adding 10 wt% CNC led to a significant increase in yield strength and stiffness in all cases, especially for EAA-based composites.
The large-scale surface modification of cellulose nanocrystals (CNC) was carried out to produce CNC-containing composites, in a scale of 3 kg, using industrial-scale melt processing techniques such as twin-screw extrusion and injection moulding. Two different polymer matrices, ethylene-acrylic acid copolymer (EAA) and low-density polyethylene (LDPE), were reinforced with 10 wt% unmodified cellulose nanocrystals (CNC) or surface-treated CNC, where a 2-hydroxyproyl-N-diallyl group had been grafted onto the sulphate half-ester groups on the CNC surfaces. This was achieved by mixing an aqueous CNC dispersion and the polymer pellets directly in the twin-screw extruder followed by a second dry compounding step prior to shaping by injection moulding. The injection-moulded materials were characterized with respect to their mechanical properties and thermal stability. The addition of 10 wt % CNC resulted in all cases in an increase in the yield strength and stiffness by 50-100%, most significantly for the EAA based composites. There were indications of the presence of a stable interphase and a percolating network in the EAA-based materials, according to dynamic-mechanical measurements. A reduction in thermal stability was observed for the melt-processed samples containing diallyl-modified CNC and discoloration in the EAA based samples.

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