4.7 Article

Heat transfer enhancement of modified flat plate heat exchanger

Journal

APPLIED THERMAL ENGINEERING
Volume 186, Issue -, Pages -

Publisher

PERGAMON-ELSEVIER SCIENCE LTD
DOI: 10.1016/j.applthermaleng.2020.116533

Keywords

Flat plate heat exchanger; Corrugated plate heat exchanger; Heat transfer enhancement; Nusselt number; Flow maldistribution

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The study aims to improve the thermal performance of flat plate heat exchangers by introducing two newly developed modified versions. Experimental and numerical analyses show that FPHEm2 outperforms its counterparts, reducing pressure drop and enhancing heat transfer rate. This suggests that FPHEm2 could be a viable replacement for traditional flat plate heat exchangers.
Flat plate heat exchanger (FPHE) can tolerate more mass flow rate, significantly yield lesser pressure drop, and it is easier for manufacturing than the corrugated plate heat exchanger (CPHE). However, the overall thermal performance of FPHE is poor due to its low heat transfer rate. Therefore, the aim of the current study is to improve the thermal performance of the existing conventional FPHE (FPHEC). Thus, two newly developed modified FPHEs are introduced (FPHEm1 and FPHEm2). A computational fluid dynamics (CFD) technique is applied to numerically test the performance of the heat exchangers (HEs). Moreover, experiments are carried out to confirm the validity of the numerical results obtained in this study. The performance of FPHEm2 significantly outperforms that of FPHEC and FPHEm1. Hence, the results of FPHEm2 are compared with those of the conventional corrugated plate heat exchanger (CPHEC). Data of Nusselt number (Nu), fanning friction factor (f), turbulence intensity, JF factor, severity of temperature gradient of the plate (Delta Tp), and average temperature through the plate (Tp,avg) are employed to quantify the best performance among all four HEs. The numerical results show that FPHEm2 has the best temperature uniformity and average temperature (the lowest values), and it has the highest Nu, JF, and turbulence intensity among all four HEs. Also, the f data of the FPHEm2 are 18.7% to 33.2% lower than those of the CPHEC. Thus, FPHEm2 could be a probable replacement of its counterparts of both FPHEC and CPHEC. Critical Reynolds numbers (Re-cr) of FPHEm2, heat transfer correlations and the flow distribution along with other details have been analysed numerically.

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