4.7 Article

A two-stage method for bearing fault detection using graph similarity evaluation

Journal

MEASUREMENT
Volume 165, Issue -, Pages -

Publisher

ELSEVIER SCI LTD
DOI: 10.1016/j.measurement.2020.108138

Keywords

Bearing fault detection; Graph similarity; Maximum correlation kurtosis deconvolution; Operation state monitoring

Funding

  1. Fundamental Scientific Research Project of Wenzhou [G20190013]
  2. Zhejiang Special Support Program for High-level Personnel Recruitment of China [2018R52034]
  3. National Natural Science Foundation of China [U1909217]

Ask authors/readers for more resources

Robust identification of bearing health states is closely linked to timely condition monitoring and downtime reducing for rotating machinery. Although many proposed algorithms achieve extraordinary performances on feature extraction, uncertainty still remains for the bearing fault identification. To address this problem, this paper introduces a two-stage framework for bearing fault detection using graph similarity evaluation. The recognition stage is used to identify the operation state (fault or not) based on an improved graph-based method according to the sampled vibration signal for each spindle turn. The feature extraction stage, on the other hand, is implemented to extract the fault characters from the time-domain signals. The results indicate that the proposed method achieves 100% identification accuracy in bearing fault detection even with phase shifts. This work therefore provides a powerful tool for bearing faults detection and is broadly applicable to a variety of engineering applications and experimental conditions. (C) 2020 Elsevier Ltd. All rights reserved.

Authors

I am an author on this paper
Click your name to claim this paper and add it to your profile.

Reviews

Primary Rating

4.7
Not enough ratings

Secondary Ratings

Novelty
-
Significance
-
Scientific rigor
-
Rate this paper

Recommended

Article Computer Science, Artificial Intelligence

Tool wear condition monitoring based on a two-layer angle kernel extreme learning machine using sound sensor for milling process

Yuqing Zhou, Bintao Sun, Weifang Sun, Zhi Lei

Summary: This study proposes a new tool condition monitoring method that utilizes a few appropriate feature parameters of acoustic sensor signals and a two-layer angle kernel extreme learning machine, achieving more accurate predictions of tool condition.

JOURNAL OF INTELLIGENT MANUFACTURING (2022)

Article Engineering, Multidisciplinary

Fractal geometry of wavelet decomposition in mechanical signature analysis

Jingshan Huang, Binqiang Chen, Yang Li, Weifang Sun

Summary: The paper introduces a theory of centralized multiresolution analysis for vibration measurement in condition monitoring of rotating machinery, revealing implicit fractal geometry properties in the theoretical framework. Within this framework, a concept of nested centralized wavelet packet space is introduced to describe self-similarity phenomenon, and a generalized CMR characterized by tunable and flexible frequency-scale topology configuration is established. This approach combines improved transient signature dictionary with stationary signature dictionary to enhance fault feature extraction in multiple modes coupled vibration measurements.

MEASUREMENT (2021)

Article Engineering, Multidisciplinary

An edge-labeling graph neural network method for tool wear condition monitoring using wear image with small samples

Gaofeng Zhi, Dedao He, Weifang Sun, Yuqing Zhou, Xiaoming Pan, Chen Gao

Summary: This paper introduces a new TCM method based on EGNN for small training datasets, using CNN to extract features and a fully connected graph to predict tool wear condition, demonstrating superior performance in milling TCM experiments.

MEASUREMENT SCIENCE AND TECHNOLOGY (2021)

Article Green & Sustainable Science & Technology

A GAPSO-Enhanced Extreme Learning Machine Method for Tool Wear Estimation in Milling Processes Based on Vibration Signals

Zhi Lei, Qinsong Zhu, Yuqing Zhou, Bintao Sun, Weifang Sun, Xiaoming Pan

Summary: This study proposes a tool wear estimation method based on workpiece vibration signals, which achieves efficient tool wear estimation by optimizing the initialized weights and thresholds of the ELM model. Experimental results demonstrate that the performance of the proposed method outperforms other three methods.

INTERNATIONAL JOURNAL OF PRECISION ENGINEERING AND MANUFACTURING-GREEN TECHNOLOGY (2021)

Article Automation & Control Systems

A vision-based method for dimensional in situ measurement of cooling holes in aero-engines during laser beam drilling process

Weifang Sun, Jiyan Yi, Guang Ma, Fengping Li, Xiaogang Li, Guang Feng, Chengji Lu

Summary: This article introduces a vision-based method for in situ measurement of film cooling hole dimensions in aero-engines during the laser beam drilling process. The method utilizes complex wavelet transform and Gini index-based extraction for edge information. Experimental results show small measurement errors, providing a new approach for in situ measurement in this field.

INTERNATIONAL JOURNAL OF ADVANCED MANUFACTURING TECHNOLOGY (2022)

Article Automation & Control Systems

Segmentation and quantitative evaluation for tool wear condition via an improved SE-U-Net

Linzhi Xia, Yizhu Shi, Hongjie Lin, Houyuan Zheng, Xincheng Cao, Binqiang Chen, Yuqing Zhou, Weifang Sun

Summary: This paper proposes an improved vision-based method for segmentation and quantitative evaluation of tool wear monitoring. Experimental results show its effectiveness.

INTERNATIONAL JOURNAL OF ADVANCED MANUFACTURING TECHNOLOGY (2022)

Article Engineering, Electrical & Electronic

A Hybrid Method for Identifying the Spring Energy Storage State of Operating Mechanism in Circuit Breakers

Yizhu Shi, Yuqing Zhou, Yan Ren, Weifang Sun, Jiawei Xiang

Summary: This research proposes a hybrid method for identifying the spring energy storage state in circuit breaker operating mechanisms. The method utilizes the Gramian angular field (GAF) to represent the dynamic characteristics evolution process and combines it with a convolutional block attention module (CBAM) and residual network (ResNet). Experimental results demonstrate the effectiveness of the proposed method.

IEEE TRANSACTIONS ON INSTRUMENTATION AND MEASUREMENT (2023)

Article Engineering, Multidisciplinary

Time-frequency Representation-enhanced Transfer Learning for Tool Condition Monitoring during milling of Inconel 718

Yuqing Zhou, Wei Sun, Canyang Ye, Bihui Peng, Xu Fang, Canyu Lin, Gonghai Wang, Anil Kumar, Weifang Sun

Summary: Accurate tool condition monitoring is crucial for the development of the manufacturing industry, and machine-learning models have shown promising results in this field. However, the limited availability of training samples due to high experimental costs poses a challenge for the performance of these models. To address this, a time-series dimension expansion and transfer learning method is proposed to improve tool condition monitoring for small samples.

EKSPLOATACJA I NIEZAWODNOSC-MAINTENANCE AND RELIABILITY (2023)

Article Engineering, Electrical & Electronic

A Time-Series Driven Mechanical System State Description Method and Its Application in Condition Monitoring

Shiliang Feng, Zewei Wang, Wenxi Jiang, Binqiang Chen, Zuowen Yuan, Weifang Sun

Summary: The authors propose a new method for evaluating the performance of mechanical systems based on time-domain signal analysis. By constructing a projection matrix and calculating the difference between reference and testing signals, abnormal states can be identified and the health of the mechanical system can be quantitatively evaluated. The proposed method is validated in experiments on bearing performance degradation, bearing fault diagnosis, and milling tool wear, showing positive results.

IEEE SENSORS JOURNAL (2023)

Article Engineering, Electrical & Electronic

Remaining useful life prediction of circuit breaker operating mechanisms based on wavelet-enhanced dual-tree residual networks

Tailong Wu, Yuan Yao, Zhihao Li, Binqiang Chen, Yue Wu, Weifang Sun

Summary: A novel wavelet-enhanced dual-tree residual network is proposed in this paper for accurate prediction of the remaining useful life of circuit breaker operating mechanisms, which is validated through experiments. The method has potential applications in smart grid and green energy construction, as well as in the field of circuit breaker prognostics.

JOURNAL OF POWER ELECTRONICS (2023)

Article Engineering, Electrical & Electronic

Semi-Supervised Multiscale Permutation Entropy-Enhanced Contrastive Learning for Fault Diagnosis of Rotating Machinery

Yuqing Zhou, Hongche Wang, Gonghai Wang, Anil Kumar, Weifang Sun, Jiawei Xiang

Summary: In recent years, deep learning-based methods have made remarkable achievements in the intelligent fault diagnosis of rotating machinery. However, the lack of labeled and large unlabeled samples in actual industrial scenes affects the performance of supervised learning methods. This paper proposes a novel semi-supervised fault diagnosis method based on multiscale permutation entropy (MPE) enhanced contrastive learning (CL). Experimental results in gearbox and milling tool fault diagnosis experiments show that the proposed MPE-CL method outperforms other benchmark methods with classification accuracy above 95.4% and 96.0% when the labeled training dataset size is 50/class, respectively.

IEEE TRANSACTIONS ON INSTRUMENTATION AND MEASUREMENT (2023)

Article Engineering, Electrical & Electronic

A New Multisensor Information Fusion Technique Using Processed Images: Algorithms and Application on Hydraulic Components

Jinchuan Shi, Yan Ren, Jiyan Yi, Weifang Sun, Hesheng Tang, Jiawei Xiang

Summary: The multisensor fusion technique faces challenges in representing information and may lead to a decline in ability. A new technique utilizing processed images is proposed for fault diagnosis, achieving high accuracy in diagnosing faults in axial piston pumps and hydraulic reversing valves.

IEEE TRANSACTIONS ON INSTRUMENTATION AND MEASUREMENT (2022)

Article Engineering, Electrical & Electronic

Hankel Matrix-Based Condition Monitoring of Rolling Element Bearings: An Enhanced Framework for Time-Series Analysis

Weifang Sun, Yuqing Zhou, Jiawei Xiang, Binqiang Chen, Wei Feng

Summary: This article introduces an enhanced framework using acquired time-series signals for fault identification, with an improved Hankel matrix-based method showing promising prospects in engineering fault detection applications.

IEEE TRANSACTIONS ON INSTRUMENTATION AND MEASUREMENT (2021)

Article Engineering, Electrical & Electronic

Sample Augmentation for Intelligent Milling Tool Wear Condition Monitoring Using Numerical Simulation and Generative Adversarial Network

Qinsong Zhu, Bintao Sun, Yuqing Zhou, Weifang Sun, Jiawei Xiang

Summary: This article discusses a method of augmenting the training dataset for AI classifiers by combining numerical simulation and generative adversarial networks, addressing the challenge of obtaining large training samples in TCM applications. Through this approach, experiments show that the classification accuracies of several AI classifiers trained on augmented datasets are close to or equal to 100%.

IEEE TRANSACTIONS ON INSTRUMENTATION AND MEASUREMENT (2021)

Article Engineering, Multidisciplinary

A two-stage vision-based method for measuring the key parameters of ball screws

Weifang Sun, Xincheng Cao, Binqiang Chen, Yuqing Zhou, Zhihuang Shen, Jiawei Xiang

PRECISION ENGINEERING-JOURNAL OF THE INTERNATIONAL SOCIETIES FOR PRECISION ENGINEERING AND NANOTECHNOLOGY (2020)

Article Engineering, Multidisciplinary

Non-contact method of thickness measurement for thin-walled rotary shell parts based on chromatic confocal sensor

Sicheng Jiao, Shixiang Wang, Minge Gao, Min Xu

Summary: This paper presents a non-contact method of thickness measurement for thin-walled rotary shell parts based on a chromatic confocal sensor. The method involves using a flip method to obtain surface profiles from both sides of the workpiece, measuring the decentration and tilt errors of the workpiece using a centering system, establishing a unified reference coordinate system, reconstructing the external and internal surface profiles, and calculating the thickness. Experimental results show that the method can accurately measure the thickness of a sapphire spherical shell workpiece and is consistent with measurements of other materials.

MEASUREMENT (2024)

Article Engineering, Multidisciplinary

Refractive index sensing using MXene mediated surface plasmon resonance sensor in visible to near infrared regime

Rajeev Kumar, Sajal Agarwal, Sarika Pal, Alka Verma, Yogendra Kumar Prajapati

Summary: This study evaluated the performance of a CaF2-Ag-MXene-based surface plasmon resonance (SPR) sensor at different wavelengths. The results showed that the sensor achieved the maximum sensitivity at a wavelength of 532 nm, and higher sensitivities were obtained at shorter wavelengths at the expense of detection accuracy.

MEASUREMENT (2024)

Article Engineering, Multidisciplinary

Performances evaluation and characterization of a novel design of capacitive sensors for in-flight oil-level monitoring aboard helicopters

Attilio Di Nisio, Gregorio Andria, Francesco Adamo, Daniel Lotano, Filippo Attivissimo

Summary: Capacitive sensing is a widely used technique for a variety of applications, including avionics. However, current industry standard Capacitive Level Sensors (CLSs) used in helicopters perform poorly in terms of sensitivity and dynamic characteristics. In this study, novel geometries were explored and three prototypes were built and tested. Experimental validation showed that the new design featuring a helicoidal slit along the external electrode of the cylindrical probe improved sensitivity, response time, and linearity.

MEASUREMENT (2024)

Article Engineering, Multidisciplinary

An effective monitoring method of dynamic compaction construction quality based on time series modeling

Kai Yang, Huiqin Wang, Ke Wang, Fengchen Chen

Summary: This paper proposes an effective measurement method for dynamic compaction construction based on time series model, which enables real-time monitoring and measurement of anomalies and important construction parameters through simulating motion state transformation and running time estimation.

MEASUREMENT (2024)

Article Engineering, Multidisciplinary

Automatic detection and pixel-level quantification of surface microcracks in ceramics grinding: An exploration with Mask R-CNN and TransUNet

Hui Fu, Qinghua Song, Jixiang Gong, Liping Jiang, Zhanqiang Liu, Qiang Luan, Hongsheng Wang

Summary: An automatic detection and pixel-level quantification model based on joint Mask R-CNN and TransUNet is developed to accurately evaluate microcrack damage on the grinding surfaces of engineering ceramics. The model is effectively trained on actual micrograph image dataset using a joint training strategy. The proposed model achieves reliable automatic detection and fine segmentation of microcracks, and a skeleton-based quantification model is also proposed to provide comprehensive and precise measurements of microcrack size.

MEASUREMENT (2024)

Review Engineering, Multidisciplinary

A review of UAV integration in forensic civil engineering: From sensor technologies to geotechnical, structural and water infrastructure applications

Sang Yeob Kim, Da Yun Kwon, Arum Jang, Young K. Ju, Jong-Sub Lee, Seungkwan Hong

Summary: This paper reviews the categorization and applications of UAV sensors in forensic engineering, with a focus on geotechnical, structural, and water infrastructure fields. It discusses the advantages and disadvantages of sensors with different wavelengths and addresses the challenges of current UAV technology and recommendations for further research in forensic engineering.

MEASUREMENT (2024)

Article Engineering, Multidisciplinary

Comparing Mobile and Aerial Laser Scanner point cloud data sets for automating the detection and delimitation procedure of safety-critical near-road slopes

Anton Nunez-Seoane, Joaquin Martinez-Sanchez, Erik Rua, Pedro Arias

Summary: This article compares the use of Mobile Laser Scanners (MLS) and Aerial Laser Scanners (ALS) for digitizing the road environment and detecting road slopes. The study found that ALS data and its corresponding algorithm achieved better detection and delimitation results compared to MLS. Measuring the road from a terrestrial perspective negatively impacted the detection process, while an aerial perspective allowed for scanning of the entire slope structure.

MEASUREMENT (2024)

Article Engineering, Multidisciplinary

Utilizing gammatone filter coefficient to improve human mouth-click signal detection using a multi-phase correlation process

Nur Luqman Saleh, Aduwati Sali, Raja Syamsul Azmir Raja Abdullah, Sharifah M. Syed Ahmad, Jiun Terng Liew, Fazirulhisyam Hashim, Fairuz Abdullah, Nur Emileen Abdul Rashid

Summary: This study introduces an enhanced signal processing scheme for detecting mouth-click signals used by blind individuals. By utilizing additional band-pass filtering and other steps, the detection accuracy is improved. Experimental results using artificial signal data showed a 100% success rate in detecting obstacles. The emerging concepts in this research are expected to benefit radar and sonar system applications.

MEASUREMENT (2024)

Article Engineering, Multidisciplinary

Magnetic noise analysis for small magnetically shielded room in different environmental magnetic fields

Jiqiang Tang, Shengjie Qiu, Lu Zhang, Jinji Sun, Xinxiu Zhou

Summary: This paper studies the magnetic noise level of a compact high-performance magnetically shielded room (MSR) under different operational conditions and establishes a quantitative model for magnetic noise calculation. Verification experiments show the effectiveness of the proposed method.

MEASUREMENT (2024)

Review Engineering, Multidisciplinary

Advancements in optical fiber sensors for in vivo applications - A review of sensors tested on living organisms

Krzysztof Bartnik, Marcin Koba, Mateusz Smietana

Summary: The demand for miniaturized sensors in the biomedical industry is increasing, and optical fiber sensors (OFSs) are gaining popularity due to their small size, flexibility, and biocompatibility. This study reviews various OFS designs tested in vivo and identifies future perspectives and challenges for OFS technology development from a user perspective.

MEASUREMENT (2024)

Article Engineering, Multidisciplinary

Method for three-dimensional reconstruction of dynamic stereo vision based on line structured light using global optimization

Yue Wang, Lei Zhou, Zihao Li, Jun Wang, Xuangou Wu, Xiangjun Wang, Lei Hu

Summary: This paper presents a 3-D reconstruction method for dynamic stereo vision of metal surface based on line structured light, overcoming the limitation of the measurement range of static stereo vision. The proposed method uses joint calibration and global optimization to accurately reconstruct the 3-D coordinates of the line structured light fringe, improving the reconstruction accuracy.

MEASUREMENT (2024)

Article Engineering, Multidisciplinary

Improved multi-order Vold-Kalman filter for order tracking analysis using split cosine and sine terms

Jaafar Alsalaet

Summary: Order tracking analysis is an effective tool for machinery fault diagnosis and operational modal analysis. This study presents a new formulation for the data equation of the second-generation Vold-Kalman filter, using separated cosine and sine kernels to minimize error and provide smoother envelopes. The proposed method achieves high accuracy even with small weighting factors.

MEASUREMENT (2024)

Article Engineering, Multidisciplinary

Balanced multi-scale target score network for ceramic tile surface defect detection

Tonglei Cao, Kechen Song, Likun Xu, Hu Feng, Yunhui Yan, Jingbo Guo

Summary: This study constructs a high-resolution dataset for surface defects in ceramic tiles and addresses the scale and quantity differences in defect distribution. An improved approach is proposed by introducing a content-aware feature recombination method and a dynamic attention mechanism. Experimental results demonstrate the superior accuracy and efficiency of the proposed method.

MEASUREMENT (2024)

Article Engineering, Multidisciplinary

Measurement and characterization of aging-induced gradient properties inside asphalt mixture by composite specimen method

Qinghong Fu, Yunxi Lou, Jianghui Deng, Xin Qiu, Xianhua Chen

Summary: Measurement and quantitative characterization of aging-induced gradient properties is crucial for accurate analysis and design of asphalt pavement. This research proposes the composite specimen method to obtain asphalt binders at different depths within the mixture and uses dynamic shear rheometer tests to measure aging-induced gradient properties and reveal internal mechanisms. G* master curves are constructed to investigate gradient aging effects in a wide range. The study finds that the composite specimen method can effectively restore the boundary conditions and that it is feasible to study gradient aging characteristics within the asphalt mixture. The study also observes variations in G* and delta values and the depth range of gradient aging effects for different aging levels.

MEASUREMENT (2024)

Article Engineering, Multidisciplinary

Enhanced precise orbit determination for GPS and BDS-2/3 with real LEO onboard and ground observations

Min Li, Kai Wei, Tianhe Xu, Yali Shi, Dixing Wang

Summary: Due to the limitations of ground monitoring stations in China for the BDS, the accuracy of BDS Medium Earth Orbit (MEO) satellite orbits can be influenced. To overcome this, low Earth orbit (LEO) satellites can be used as additional monitoring stations. In this study, data from two LEO satellites were collected to improve the precise orbit determination of the BDS. By comparing the results with GPS and BDS-2/3 solutions, it was found that including the LEO satellites significantly improved the accuracy of GPS and BDS-2/3 orbits.

MEASUREMENT (2024)