4.7 Article

Stock allocation in a two-echelon distribution system controlled by (s, S) policies

Journal

INTERNATIONAL JOURNAL OF PRODUCTION RESEARCH
Volume 60, Issue 3, Pages 894-911

Publisher

TAYLOR & FRANCIS LTD
DOI: 10.1080/00207543.2020.1845915

Keywords

Inventory management; distribution system; stock allocation; rationing; (s; S) policy

Funding

  1. Alibaba Innovative Research Project entitled 'Optimization of Safety Stock Placement in Supply Chains with Demand and Lead Time Uncertainty'

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Stock allocation is a crucial decision in distribution systems. This paper proposes two practical methods for stock allocation in Alibaba's distribution system, which outperform existing rationing rules in terms of cost and service level.
Stock allocation is an important decision in distribution systems, which determines how the on-hand inventory of an upstream stock is allocated to its immediate downstream stocks if their replenishment orders cannot be fulfilled completely. In the literature, almost all studies assume each stock in a distribution system is controlled by a base stock policy, although a real system may be controlled by (s, S) policies because of the existence of fixed ordering costs. In this paper, we study stock allocation in a real distribution system of Alibaba and propose two easy-to-implement Allocation-to-S methods that are more effective than three well-known rationing rules and a rationing rule currently used in Alibaba. For the 300 instances tested, one of the methods can reduce the expected cost per period by more than 1.5% and improve the service level by more than 1.3% on average with respect to the best of the four rules. In addition, a general procedure is provided to solve the imbalance problem of linear rationing rules which include the rules.

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