4.7 Article

Numerical investigation of flow behavior and film thickness in the single screw expander

Journal

Publisher

PERGAMON-ELSEVIER SCIENCE LTD
DOI: 10.1016/j.ijmecsci.2020.106047

Keywords

Single screw expander; Liquid film thickness; Flow behavior; Curvature ratio; Dimensionless pitch

Funding

  1. National Natural Science Foundation of China [51906265]
  2. Henan Province University Innovation Talents Support Program [20HASTIT019]

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This study conducted a computational fluid dynamic analysis of two-phase flow behavior and film thickness in a single screw expander, validating the numerical model against experimental data and illustrating the effects of inlet flow inclined angle, curvature ratio, and dimensionless pitch on liquid film distribution and thickness.
The need to understand the flow behavior and film thickness in the single screw expander is very crucial since it is known to be a complex system due to the existence of various flow patterns. The present work reports a computational fluid dynamic analysis of two-phase flow behavior and film thickness through a vertical helical rectangular channel using the volume of fluid (VOF) model. The numerical model is validated against available experimental data of annular flow in the helical rectangular channel. The numerical predictions of velocity field, pressure field and liquid phase distribution are presented as each fluid flows into the helical channel. It is found that the inlet flow inclined angle has a significant influence on the liquid film distribution at the outer side of the helical channel. The effects of curvature ratio and dimensionless pitch on the liquid film distribution, film thickness and liquid holdup are illustrated in detail. In addition, the new relationship between the average liquid film thickness and the liquid holdup is also given, and these results are necessary for the optimization design of the single screw expander prototype.

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