Article
Thermodynamics
Krishna Kant Dwivedi, Achintya Kumar Pramanick, Malay Kumar Karmakar, Pradip Kumar Chatterjee
Summary: Experimental and simulation studies in this research explore the particle segregation effect in abrupt and smooth shapes circulating fluidized bed (CFB) risers. The findings suggest that increasing gas velocity decreases the mixing index inside the riser, and solid holdup is greater in abrupt risers compared to smooth risers at constant gas velocity. The combination of the MP-PIC approach with different drag models in CFD simulations proves to be effective for industrial design of CFB risers, showing good agreement with experimental data.
INTERNATIONAL JOURNAL OF NUMERICAL METHODS FOR HEAT & FLUID FLOW
(2021)
Article
Thermodynamics
Subhodeep Banerjee, Mehrdad Shahnam, William A. Rogers, Robin W. Hughes
Summary: Interest in circulating fluidized bed (CFB) boilers as a power generation technology has increased due to advantages such as increased combustion efficiency and the ability to use lower rank fuels. CFB combustors operate at lower temperatures, reducing NOx emissions, and SO2 emissions can be controlled through the addition of sulfur sorbents.
Article
Engineering, Chemical
Li-Tao Zhu, He Lei, Bo Ouyang, Zheng-Hong Luo
Summary: This work systematically investigates the applicability of mesoscale drag models in various flow regimes and optimizes the operational and fluidization quality of a fluidized bed reactor through bed internals design and evaluation of bed size effects.
CHEMICAL ENGINEERING SCIENCE
(2022)
Article
Engineering, Marine
Michael P. Kinzel, Jules W. Lindau, Robert F. Kunz
Summary: A computational fluid dynamics model is used to study the internal gaseous flow of artificially ventilated supercavities, revealing that gas leakage originates from gaseous shear layers at the gas-water interface. A semi-empirical model is proposed to improve prediction capability for steady twin-vortex supercavities.
Article
Engineering, Chemical
Jingwei Geng, Zhuo Yang, Yujie Tian, Bona Lu, Wei Wang
Summary: To investigate the effects of macroscale constraints on fluidization, fine-grid simulations were used to compare the periodic domain and realistic bed. The differences were highlighted by examining force balance conditions in the gas-phase, solid-phase, and mixture. The influence of the bounding wall was implicitly included through markers such as gas-phase pressure gradient and turbulent kinetic energies.
CHEMICAL ENGINEERING SCIENCE
(2023)
Article
Engineering, Chemical
Jingwei Geng, Yujie Tian, Wei Wang
Summary: In this work, a two-level averaging approach is proposed for mesoscale drag modeling in gas-solid fluidization. The method defines the mean drag at the fine-grid scale and the unified EMMS drag at the coarse-grid scale by performing a series expansion with respect to the phase mean points. The effectiveness of the method is validated through comparisons with simulations at different scales.
CHEMICAL ENGINEERING SCIENCE
(2022)
Article
Engineering, Chemical
Miguel Angel Romero-Valle, Christoph Goniva, Hermann Nirschl
Summary: The rapid advancement of functional material systems with non-spherical particles has created a demand for technical tools to support process design and understanding of such systems. A novel approach for calculating drag forces and torques for non-spherical particles in liquid media has been proposed in this study.
Article
Polymer Science
Thao X. D. Nguyen, Tuan V. Vu, Sepideh Razavi, Dimitrios V. Papavassiliou
Summary: This work presents a methodology using dissipative particle dynamics (DPD) to simulate the flow of oil and water in a narrow slit under different flow conditions. It introduces large surfactant molecules at the oil-water interface to investigate their effects on the two-phase flow. The study provides insights into the stability of the interface under different flow conditions and verifies the accuracy of the DPD parameters.
Article
Energy & Fuels
Yali Shao, Ramesh K. Agarwal, Xudong Wang, Baosheng Jin
Summary: This study employed the WA model to simulate gas-solid two-phase flows in CFB risers for the first time and compared its accuracy and efficiency with other two-equation models. The results demonstrate the promising potential of the WA model in simulating gas-solid multiphase flows.
JOURNAL OF ENERGY RESOURCES TECHNOLOGY-TRANSACTIONS OF THE ASME
(2022)
Article
Mechanics
Vikash Pandey, Dhrubaditya Mitra, Prasad Perlekar
Summary: A direct numerical simulation study of buoyancy-driven bubbly flows in the presence of large-scale driving that generates turbulence reveals that increasing turbulence intensity leads to more curved bubble trajectories and decreased average rise velocity. The energy spectrum of the flow exhibits pseudo-turbulence scaling for small length scales and Kolmogorov scaling for larger scales. A scale-by-scale energy budget analysis helps understand the scaling behavior seen in the spectrum, with statistical properties consistent with experiments on turbulence modulation by air bubbles in water despite the weak buoyancy of the bubbles.
JOURNAL OF FLUID MECHANICS
(2021)
Article
Chemistry, Analytical
Atta Ullah, Muhammad Bilal Shabbir, Muhammad Umair, Muhammad Nadeem, Feng Xin
Summary: This study investigates the hydrodynamics of particle clusters and gas bubbles in fluidized beds using Digital Image Analysis and Transient Two Fluid Modeling. The results demonstrate that this approach aligns well with existing data and provides an alternative to costly experimentation for developing universal cluster size correlations.
JOURNAL OF ANALYTICAL AND APPLIED PYROLYSIS
(2021)
Article
Mechanics
Yi-Bao Zhang, Heng-Dong Xi
Summary: This study investigates the effects of polymer additives on the energy cascade in turbulent von Karman swirling flow. The presence of polymers suppresses the energy injection, transfer, and dissipation rates. The dependence on both polymer concentration and Weissenberg number show similar effects on the energy cascade.
Article
Engineering, Chemical
Musango Lungu, John Siame, Lloyd Mukosha
Summary: This study validates a detailed coarse-grained CFD-DEM model in the open-source code MFIX. The validation metrics include fluidization behavior, minimum fluidization velocity, averaged pressure drop, mean particle velocity, and rms particle velocity. The choice of spring constant impacts fluidization dynamics, and the Tang et al. (2015) drag correlation performs well at higher velocities. The coarse-grained model predicts a lower minimum fluidization velocity, and the error in average pressure drop reduces with increasing statistical weight at low gas velocities. The mean particle velocity profiles show no significant differences between the coarse-grained and conventional CFD-DEM models, while the rms profiles decrease with increasing statistical weight. Additionally, there is a gain in wall clock time for completing a case using the coarse-grained model.
Article
Engineering, Environmental
Jingzhi Zhang, Li Lei, Huiling Li, Gongming Xin, Xinyu Wang
Summary: This study investigates the effect of micro cavities on liquid-liquid two-phase flow in microchannels using experimental and numerical methods. The results show that the droplets expand and cause pulsating flow in the cavities, and the expansion width and vortex intensity increase with increasing droplet length. The micro cavities can enhance fluid mixing in the microchannels.
CHEMICAL ENGINEERING JOURNAL
(2022)
Article
Thermodynamics
Wen-Ling Li, Jian-Hong Wang, Han Chen, Lei Shao, Guang-Wen Chu, Yang Xiang
Summary: A three-dimensional CFD model coupled with a mesoscale mass transfer model was developed to simulate CO2 absorption in a microporous tube-in-tube microchannel reactor. The simulation results were validated by experimental data, showing enhanced mass transfer due to local breakage and coalescence of gas-liquid interfaces. An entrance-effect zone was revealed, and the overall mass transfer coefficient enlarged significantly with a decrease in the length of the gas-liquid collision zone, providing a theoretical basis for further optimization of the reactor.
INTERNATIONAL JOURNAL OF HEAT AND MASS TRANSFER
(2022)
Article
Engineering, Environmental
Jun-Sen Li, Li-Tao Zhu, Zheng-Hong Luo
Summary: This study comprehensively investigates the effect of geometric configurations on flow hydrodynamics, heat transfer, and RTD in a pilot-scale biomass pyrolysis VPU reactor through numerical simulations. The results show that geometric configurations have a significant impact on heat transfer and RTD, while their effect on flow hydrodynamics is less pronounced. Specifically, the carrier gas inlet and particle feed structures play a crucial role in particle distribution and back-mixing behavior in the reactor.
CHEMICAL ENGINEERING JOURNAL
(2022)
Article
Engineering, Chemical
Bo Ouyang, Li-Tao Zhu, Yuan-Hai Su, Zheng-Hong Luo
Summary: This study develops filtered two-fluid model (fTFM) closures by coupling computational fluid dynamics (CFD) and deep learning algorithm (DL) for enabling coarse-grid simulations at reactor scales. The mesoscale solids stress can be neglected in bubbling and turbulent fluidization regimes, but is significant at very low superficial gas velocities. The drag model considering the anisotropy shows better prediction performance in the turbulent fluidization regime.
CHEMICAL ENGINEERING SCIENCE
(2022)
Article
Engineering, Chemical
Li-Tao Zhu, He Lei, Bo Ouyang, Zheng-Hong Luo
Summary: This work systematically investigates the applicability of mesoscale drag models in various flow regimes and optimizes the operational and fluidization quality of a fluidized bed reactor through bed internals design and evaluation of bed size effects.
CHEMICAL ENGINEERING SCIENCE
(2022)
Article
Engineering, Chemical
Zhao-Quan Wen, Li-Tao Zhu, Zheng-Hong Luo
Summary: A new quasi-three-phase method was proposed to simulate the mesoscale structures in gas-solid fluidized bed systems. The simulation results showed reasonable predictions of the relationship between gas velocity and flow pattern transition, as well as good agreement with experimental data.
Article
Engineering, Chemical
Jiawei Liao, Litao Zhu, Zhenghong Luo
Summary: Mesoscale drag model is crucial for the reliability and accuracy of gas-solid flow hydrodynamics simulations in fluidized bed reactors. This study investigates the effects of different drag models on hydrodynamic behaviors, nonuniformity analysis, and sensitivity to material properties through extensive simulations.
CHINESE JOURNAL OF CHEMICAL ENGINEERING
(2022)
Editorial Material
Engineering, Chemical
Hanyu Gao, Li-Tao Zhu, Zheng-Hong Luo, Marco A. Fraga, I-Ming Hsing
INDUSTRIAL & ENGINEERING CHEMISTRY RESEARCH
(2022)
Article
Engineering, Chemical
Hui-Long Wei, Bo Ouyang, Li-Tao Zhu, Yuan-Hai Su, Zheng-Hong Luo
Summary: This study investigated the reaction network and kinetic characteristics of the oxidation of cyclohexanone with nitric acid through machine learning model and target factor analysis. The results provide valuable insights into the oxidation process under various operational conditions.
Article
Engineering, Chemical
Bo Ouyang, Litao Zhu, Zhenghong Luo
Summary: The present study applies several novel data-driven analysis approaches to extract human-understandable insights from machine learning-based meso-scale closure in fluid-particle flows. The study aims to quantitatively investigate the influence of flow properties on mesoscale drag correction (Hd), and the results show strong correlations between the features (i.e., slip velocity (u* sy) and particle volume fraction (es)) and the label Hd. The interpretable ML analysis confirms this conclusion and quantifies the contribution of u* sy, es, and gas pressure gradient to the model.
Article
Engineering, Chemical
He Lei, Li -Tao Zhu, Zheng-Hong Luo
Summary: Detailed studies on the effect of cohesiveness on the hydrodynamics, heat transfer, and reaction characteristics in high-temperature polymerization fluidized bed reactors have been rarely reported. This work establishes a CFD-DEM approach coupled with a solid bridge force model and polymerization reaction kinetics model to simulate the reactive gas-solid flows with cohesive particles. The results show that cohesive particle agglomeration significantly affects the concentration, velocity fields, and temperature distribution in the reactor. The model also reveals the influence of cohesion model parameters on the onset temperature and severity of particle agglomeration.
CHEMICAL ENGINEERING SCIENCE
(2023)
Article
Engineering, Chemical
Ya-Nan Yang, Hui Liu, Li-Tao Zhu, Jie Jin, Xi-Bao Zhang, Zheng-Hong Luo
Summary: Multizone circulating reactor (MZCR) technology is an advanced olefin polymerization process that enables the production of polyolefins with varying properties. This study proposes a multimodel coupling method to understand the gas-phase propylene polymerization in a MZCR. The developed model considers the molecular and particle properties of polypropylene and examines key operating variables related to product properties. The simulation results show that the MZCR technology allows for a wide range of polymer properties.
INDUSTRIAL & ENGINEERING CHEMISTRY RESEARCH
(2023)
Article
Engineering, Chemical
Ouyang Bo, Li-Tao Zhu, Zhao-Quan Wen, Xizhong Chen, Zheng-Hong Luo
Summary: In this study, a big data approach is used to analyze approximately 10^8 data points for drag coefficient (F-d) of Geldart Group A particles at atmospheric pressure. It is found that the contribution of particle Reynolds number (Re-s) on F-d is much less than phase fraction (e). Therefore, the drag models are simplified to machine learning and conventional expressions only related to e. The simplified models achieve similar predictive performance as the originals and provide better numerical stability for coarse grid simulations.
Article
Engineering, Chemical
Li-Tao Zhu, Anthony Wachs
Summary: Researchers propose a microstructure-informed probability-driven point-particle (MPP) method to enhance the reliability of Euler-Lagrange simulations in particle-laden flows. However, the MPP model cannot be directly used due to computation limitations. To overcome this, an interpolated MPP (iMPP) method is introduced, which shows promising results in capturing hydrodynamic forces/torques fluctuations in a wide range of cases. This advancement contributes to the development of a more versatile closure model suitable for integration into Euler-Lagrange simulations.
Review
Engineering, Chemical
Sheng-lin Yan, Xu-qing Wang, Li-tao Zhu, Xi-bao Zhang, Zheng-hong Luo
Summary: This review comprehensively analyzes the kinetics of bubble behaviors and the mechanisms of gas-liquid mass transfer. It discusses the correlations between bubble behavior and mass transfer, as well as modeling approaches. The impact of global and local turbulence on bubble behavior and mass transfer is also discussed.
CHEMICAL ENGINEERING SCIENCE
(2023)
Review
Engineering, Chemical
Shi-Jiao Li, Li-Tao Zhu, Xi-Bao Zhang, Zheng-Hong Luo
Summary: Phase change is widely used in various fields such as chemical engineering, energy, electronics, vehicle, and space exploration. Understanding the intricacies of multiphase flow processes with heat and mass transfer due to phase change is crucial. Computational fluid dynamics (CFD) has been increasingly applied as an effective tool to analyze phase change processes, enhance understanding and optimize effects. This review provides a comprehensive overview of CFD methodologies in simulating phase change flows in different applications and discusses the challenges and prospects in facilitating the application of phase change flow.
INDUSTRIAL & ENGINEERING CHEMISTRY RESEARCH
(2023)
Article
Engineering, Chemical
Li-Tao Zhu, He Lei, Bo Ouyang, Zhao-Quan Wen, Ya-Nan Yang, Zheng-Hong Luo
Summary: This study introduces the concepts of 'multi-level-nozzle' and 'continuous oscillatory tapered' fluidized beds to enhance contact efficiency and promote mixing between the gas and particle phases in a turbulent fluidized bed. The feasibility of these concepts is assessed through experimental and modeling evaluations. By designing multiple experimental cases, the influence of injection nozzle numbers, heights, angles, and reactor shapes on the hydrodynamic mechanisms is systematically investigated. The implementation of these conceptual designs leads to improved flow quality by enhancing particle intermittency and achieving higher oscillation frequencies.
Article
Engineering, Chemical
Ri Zhang, Shasha Zhang, Mengyan Ding
Summary: A thin liquid film method is proposed to evaluate sand erosion in annular flow. This method considers the direct interaction between the liquid film and gas core, as well as the entrainment and deposition of droplets. The erosion rate is calculated by considering the effects of liquid entrainment and particle velocity decay. The method is fully verified by comparing with experimental data.
Article
Engineering, Chemical
Yu Suo, Xianheng Su, Wenyuan He, Xiaofei Fu, Zhejun Pan
Summary: This research investigates the mechanical properties of sandstone-shale composite through orthogonal experimental method and discrete element simulation. The results show that different lithologies and thickness ratios can affect the strength and fracture mode of the composite rock samples.
Article
Engineering, Chemical
Maurizio Troiano, Andrea El Hassanin, Roberto Solimene, Alessia Teresa Silvestri, Fabrizio Scala, Antonino Squillace, Piero Salatino
Summary: This study investigates the potential of Fluidized Bed Finishing (FBF) for square flat AlSi10Mg specimens manufactured via Laser-Powder Bed Fusion (L-PBF) additive manufacturing technology. The results show that good finishing can be achieved using rotation-assisted tests, with a maximum reduction of surface roughness by 67%. Steel particles are found to be the most effective bed material.
Review
Engineering, Chemical
Ningbo Song, Wanzhong Yin, Jin Yao
Summary: Seawater's dissolved salts and minerals have various effects on the flotation process, including influencing the characteristics and behavior of flotation factors, as well as affecting the surface of sulfide minerals. In most cases, seawater has adverse effects on the flotation of sulfide minerals, but these effects can be mitigated by adjusting the reagents.
Article
Engineering, Chemical
Kaiqiao Wu, Shuxian Jiang, Victor Francia, Marc-Olivier Coppens
Summary: In rectangular and cylindrical annular fluidized beds, pulsating gas flow can create regular bubble patterns, overcoming challenges seen in conventional units. This study provides new opportunities for modularization of fluidized bed operations.
Article
Engineering, Chemical
Shuo Li, Huili Zhang, Jan Baeyens, Miao Yang, Zehao Li, Yimin Deng
Summary: The paper assesses the behavior of cohesive Geldart C-type particles when fluidized by air with the aid of vibration. It determines that mechanical vibration is a simple and effective method to improve the fluidity of cohesive particles during fluidization.
Article
Engineering, Chemical
Zhenfei Feng, Qingyuan Zhang, Shanpan Liang, Zhenzhou Li, Fangwen Guo, Jinxin Zhang, Ding Yuan
Summary: A new micro/mini-channel heat sink (MCHS) with a combined structure of longitudinal and transverse vortex generators is designed, using Al2O3 nanofluid as the working medium. The study explores the effects of transverse vortex generator shape and longitudinal vortex generator angle on the hydraulic and thermal characteristics, comprehensive performance, entropy generation, and exergy efficiency. The results show that the triangular transverse vortex generator improves the comprehensive performance and exergy efficiency. Combined with the longitudinal vortex generator, the MCHS achieves the best comprehensive performance, entropy generation, and exergy efficiency when the Reynolds number is 742.
Article
Engineering, Chemical
Kostas Giannis, Christoph Thon, Guoqing Yang, Arno Kwade, Carsten Schilde
Summary: This study presents a 3D convolutional neural network (3D-CNN) methodology for generating realistic 3D models of particles. The method trains on 2D projections of particle images to predict their 3D shapes, and evaluates the accuracy of the predictions using Fourier shape descriptors (FSDs). This methodology has wide applications in particle shape analysis.
Article
Engineering, Chemical
Zheng-qing Zhou, Lu-jia Chai, Yu-long Zhang, Ya-bin Wang, Ze-chen Du, Tian-yi Wang, Yu-zhe Liu
Summary: The dynamic oxidation and shell-breaking processes of aluminum nanoparticles (ANPs) during heating were studied using in situ transmission electron microscopy. The results revealed that the changes in shell thickness can be divided into three stages, and the active aluminum content of ANP decreased before shell-breaking.
Article
Engineering, Chemical
Fulei Chen, Huaqing Ma, Zihan Liu, Lianyong Zhou, Yongzhi Zhao
Summary: A particle breakage model based on the particle replacement scheme, using the polyhedral model to describe particles, is proposed in this work to accurately describe the breakage of a large number of particles. Additionally, a fast-cutting algorithm is proposed to reproduce the size distribution of progeny particles determined by the breakage model. The validation and simulation results show satisfactory accuracy, efficiency, and stability of the algorithm.
Review
Engineering, Chemical
Matteo Errigo, Christopher Windows-Yule, Massimiliano Materazzi, Dominik Werner, Paola Lettieri
Summary: Gas-solid fluidized-bed systems have advantages in terms of chemical reaction efficiency and temperature control, making them widely used in industrial applications. However, the design, scale-up, and optimization of these complex units are limited by the lack of deep physical understanding. Non-invasive and non-intrusive diagnostic techniques provide a way for researchers to study these systems without affecting the flow field or directly contacting the medium under study.
Article
Engineering, Chemical
Saeed Fateh, Mohammad Behshad Shafii, Mohammad Najafi, Cyrus Aghanajafi
Summary: Applying a magnetic field to ferrofluids alters their flow characteristics and enhances heat transfer. Through visualization and quantitative investigation, it is found that the magnetic field influences the flow patterns and velocity profiles, improving fluid mixing and vorticity magnitude.
Article
Engineering, Chemical
Lei Gao, Bingbing Wei, Xiaochuan Hu, Zaifeng Yao, Yiwen Fang, Xuejian Gao
Summary: In this study, a numerical model of sand triaxial test was established using discrete element software PFC3D, and an indoor triaxial test was conducted to calibrate the numerical model. The influence of microscopic parameters on the macroscopic mechanical response of sand was analyzed. The results showed that the friction coefficient had the greatest impact on the peak strength and residual strength of the sand's stress-strain curve, and it was positively correlated. The normal tangential stiffness ratio was negatively correlated, while the porosity and boundary flexibility stiffness had minimal influence on it.
Article
Engineering, Chemical
Xuan Liu, Jie Gong, Kai Jiang, Xiaojuan Lai, Yu Tian, Kang Zhang
Summary: This study aimed to improve the performance of lignite coal water slurries (CWSs) by synthesizing a series of three-arm amphiphilic block copolymers. By controlling the relative molecular weight, hydrophilic/hydrophobic ratio, and ionic group content, the apparent viscosity of CWSs was significantly reduced and the static stability was improved. Thermogravimetric testing and XPS analysis were conducted to reveal the mechanism behind the improved performance.
Article
Engineering, Chemical
Lanka Dinushke Weerasiri, Daniel Fabijanic, Subrat Das
Summary: Fluidization at low pressure offers significant benefits for the fine chemical industry. This study investigates the behavior of bubbles and bed expansion under low pressure conditions. It is found that lower pressure leads to larger bubbles, increased bubble quantity, and higher aspect ratio. The predictability is affected by the inhomogeneous fluidization, but low pressure fluidization can generate similar bubble sizes with lower fluidizing mass compared to atmospheric pressure.