4.7 Article

Multiscale modeling of bubbling fluidized bed reactors using a hybrid Eulerian-Lagrangian dense discrete phase approach

Journal

POWDER TECHNOLOGY
Volume 376, Issue -, Pages 296-319

Publisher

ELSEVIER
DOI: 10.1016/j.powtec.2020.07.111

Keywords

Multiscale modeling; Mesoscale structure; EMMS/bubbling drag; Particles per parcel; Dense discrete phase model; Computational fluid dynamcis

Funding

  1. National Natural Science Foundation of China [51776196]
  2. Natural Science Foundation of Shaanxi Province [2020JM-048]
  3. Shaanxi Creative Talents Promotion Plan-Technological Innovation Team [2019TD-039]
  4. Foshan Xianhu Laboratory of the Advanced Energy Science and Technology Guangdong Laboratory [XHD2020-001]
  5. Fundamental Research Funds for the Central Universities

Ask authors/readers for more resources

The fundamental problem encountered in the bubbling fluidized bed reactors is the presence of multiscale structures which cannot be resolved by the conventional drag models. In this study, a novel hybrid EulerianLagrangian dense discrete phase model (DDPM) based on energy minimization and multiscale (EMMS) drag is proposed for the first time to analyze the hydrodynamics of bubbling fluidized bed reactors with Geldart A, A/B, and B particles. By comprehensive and comparative investigations of a number of key modeling parameters (grid size, drag force, particle number per parcel, turbulence, and particle-particle restitution coefficients), our proposed DDPM-EMMS model stands out of the currently-available counterparts in terms of improved grid-independency, multiscale structures resolvability with coarser grids, better parcelindependency, and better performance with laminar treatment against turbulence. (C) 2020 Elsevier B.V. All rights reserved.

Authors

I am an author on this paper
Click your name to claim this paper and add it to your profile.

Reviews

Primary Rating

4.7
Not enough ratings

Secondary Ratings

Novelty
-
Significance
-
Scientific rigor
-
Rate this paper

Recommended

Review Thermodynamics

Comprehensive Review of Line-Focus Concentrating Solar Thermal Technologies: Parabolic Trough Collector (PTC) vs Linear Fresnel Reflector (LFR)

Sun Jie, Zhang Zhi, Wang Li, Zhang Zhenwen, Wei Jinjia

JOURNAL OF THERMAL SCIENCE (2020)

Article Engineering, Chemical

Verification and validation of the DDPM-EMMS model for numerical simulations of bubbling, turbulent and circulating fluidized beds

Muhammad Adnan, Jie Sun, Nouman Ahmad, Jin Jia Wei

Summary: This study systematically investigated the verification and validation of the DDPM approach for different gas-solid fluidization regimes, including bubbling, turbulent, and circulating fluidized beds. The results showed that the sub-grid correction based on the EMMS approach is essential for accurately accounting for the effects of dissipative structures in all three fluidization regimes.

POWDER TECHNOLOGY (2021)

Article Chemistry, Multidisciplinary

Stable and Efficient Nanofilm Pure Evaporation on Nanopillar Surfaces

Jin Huan Pu, Si Kun Wang, Jie Sun, Wen Wang, Hua Sheng Wang

Summary: Molecular dynamics simulations were used to study how to maintain and enhance pure evaporation on nanopillar surfaces. It was found that closer nanopillar spacing and larger diameter enhance evaporation but increase the likelihood of boiling, while shorter nanopillar height enhances evaporation and suppresses boiling. Additionally, maintaining a nanofilm thickness above a certain threshold is necessary to avoid the suppression effect on evaporation.

LANGMUIR (2021)

Article Engineering, Chemical

Comparative CFD modeling of a bubbling bed using a Eulerian-Eulerian two-fluid model (TFM) and a Eulerian-Lagrangian dense discrete phase model (DDPM)

Muhammad Adnan, Jie Sun, Nouman Ahmad, Jin Jia Wei

Summary: The study compared the performance of Eulerian-Eulerian and Eulerian-Lagrangian numerical approaches in describing the hydrodynamic behavior of a pilot-scale bubbling bed reactor. The sub-grid drag correction based on the energy minimization and multiscale theory was found to be the key modeling parameter for both models. Both models predicted similar hydrodynamics behavior, with TFM achieving better accuracy in terms of axial and radial solids concentration profiles. The grid size analysis showed that DDPM generated a better grid-independent solution than TFM, making it a suitable candidate for large-scale industrial applications on coarser grids. Other parameters like time-step, time-averaging interval, specularity coefficient, restitution coefficient, reflection coefficient, and numbers of parcels had minor effects on the overall hydrodynamics behavior of the reactor.

POWDER TECHNOLOGY (2021)

Article Thermodynamics

A trans-dimensional multi-physics coupled analysis method for direct-steam-generation parabolic-trough loop

Li Wang, Jie Sun, Zhi Zhang, Jin Jia Wei

Summary: A trans-dimensional multi-physics coupled analysis method is proposed to predict the global performance and accurately quantify the local deformation of the heat collection element in concentrated solar power plants. Different worst scenarios are identified in different sections of the loop, highlighting the importance of considering practical installation errors and the interaction between HCE and concentrator.

APPLIED THERMAL ENGINEERING (2021)

Article Engineering, Chemical

Validation and sensitivity analysis of an Eulerian-Eulerian two-fluid model (TFM) for 3D simulations of a tapered fluidized bed

Muhammad Adnan, Jie Sun, Nouman Ahmad, Jin Jia Wei

Summary: The study evaluates the hydrodynamics behavior of a 3D small-scale cold flow modeling of a gas-solid tapered fluidized bed using the Eulerian-Eulerian two-fluid modeling approach. The results show that the gas-particle drag force is crucial for resolving the correct time-averaged axial and radial solids holdup profiles, with the Gibilaro drag model offering the highest accuracy. Adjusting the particle-wall specularity coefficient and particle-particle restitution coefficient parameters can help achieve better agreement between experimental data and model results.

POWDER TECHNOLOGY (2022)

Article Thermodynamics

Comprehensive evaluation of integrated solar combined cycle system regarding fuel-savability under unified framework

Zhen Wen Zhang, Jie Sun, Rui Lin Wang, Jin Jia Wei

Summary: The study proposes a generalized model and unified expression for the ISCC system, revealing the effects of allocation and superposition on performance, ultimately providing theoretical guidance for future applications.

APPLIED THERMAL ENGINEERING (2021)

Article Thermodynamics

Influences of variable porosity on CaO/Ca(OH)2 thermochemical energy storage characteristics in direct/indirect heated reactor

Qili Xu, Jie Sun, Zehua Ma, Rui Xie, Jinjia Wei

Summary: This study comprehensively investigates the influences of variable porosity on the thermochemical energy storage characteristics in DHR/IHR. It is found that the variable porosity has dual competitive impacts on the reaction rate and temperature field, and the constant porosity assumption may lead to overestimation or underestimation of the performance.

APPLIED THERMAL ENGINEERING (2022)

Article Chemistry, Physical

Growth and self-jumping of single condensed droplet on nanostructured surfaces: A molecular dynamics simulation

Jin Huan Pu, Si Kun Wang, Jie Sun, Wen Wang, Hua Sheng Wang

Summary: The molecular dynamics simulation demonstrates that nanodroplets can self-jump off the nanostructured surface driven by Laplace pressure difference. The characteristics of the hydrophilic pinning site have competitive effects on the growth and jumping dynamics of nanodroplets. Increasing the size and wettability of the pinning site promotes droplet growth but blocks droplet self-jumping.

JOURNAL OF MOLECULAR LIQUIDS (2021)

Article Thermodynamics

Proposal of a novel modular photo-thermo-reactor system for cascaded hydrogen production from methanol steam reforming

Zhen Wen Zhang, Jie Sun, Dong Hui Li, Ma Rong, Jin Jia Wei

Summary: In this study, a novel modular photo-thermo-reactor (MPTR) is proposed for efficient and cost-effective hydrogen production from methanol steam reforming. The MPTR utilizes synergistic photo-thermo-catalysis (PTC) with Pt/CuO catalyst and thermo-catalysis (TC) with Cu/ZnO/Al2O3 catalyst in a cascade way using composite catalyst beds. A multiphysics model is established to optimally design the MPTR, covering optical, flow, thermal, and chemical sub-processes. The predicted performance indicates that the MPTR achieves the highest overall solar-to-hydrogen efficiency of 24.1% and annual hydrogen production of 1211 Nm(3)/m(2) in Xi'an, China.

ENERGY CONVERSION AND MANAGEMENT (2022)

Article Chemistry, Applied

High-efficient solar-driven hydrogen production by full-spectrum synergistic photo-thermo-catalytic methanol steam reforming with in-situ photoreduced Pt-CuOx catalyst

Donghui Li, Jie Sun, Rong Ma, Jinjia Wei

Summary: This study proposes a novel technique using full-spectrum photo-thermo-catalysis for high-efficiency H2 production. The synergistic effect of intrinsic photon and thermal effects from full-spectrum sunlight is explored, resulting in improved H2 production performance. The Pt-CuOx photo-thermo-catalyst with Pt-Cu/Cu2O/CuO heterojunctions demonstrates both photoelectronic and photothermal conversion capabilities. The optimized reaction kinetics, including intensified intermediate adsorption and accelerated carrier transfer, contribute to the enhanced performance of solar-driven methanol steam reforming.

JOURNAL OF ENERGY CHEMISTRY (2022)

Article Chemistry, Physical

Concentrating photo-thermo-organized single-atom and 2D-raft Cu catalyst for full-spectrum solar harmonic conversion of aqueous urea and urine into hydrogen

Rong Ma, Hui Su, Jie Sun, Donghui Li, Zhenwen Zhang, Jinjia Wei

Summary: The concentrated photo-thermo-catalysis (CPTC) technology enables full-spectrum solar harmonic conversion of urea-rich wastewater into hydrogen by regulating the spectral energy quantity and quality. This is achieved through catalyst structure optimization and expanded reaction pathways, resulting in a 50% enhanced performance compared to traditional photo-/thermo-catalysis.

APPLIED CATALYSIS B-ENVIRONMENTAL (2022)

Article Thermodynamics

Performance enhancement of a horizontal latent thermal energy storage unit with elliptical fins

Liming Wang, Yonggang Lei, Baocun Du, Yinshi Li, Jie Sun

Summary: This study proposes the use of elliptical fins to improve the thermal storage performance of a horizontal double tube latent thermal energy storage unit (HDT-LTESU). The addition of elliptical fins effectively improves convection heat transfer of the PCM, especially at the top and bottom of the annulus. High aspect ratio fins enhance the comprehensive performance of the system, with a maximum enhancement ratio of 16.9% for melting and 13.8% for solidification. The entransy theory also verifies the mechanism of enhanced thermal energy storage.

APPLIED THERMAL ENGINEERING (2023)

Article Engineering, Chemical

Modelling of annular flow and sand erosion in bends using a thin liquid film method

Ri Zhang, Shasha Zhang, Mengyan Ding

Summary: A thin liquid film method is proposed to evaluate sand erosion in annular flow. This method considers the direct interaction between the liquid film and gas core, as well as the entrainment and deposition of droplets. The erosion rate is calculated by considering the effects of liquid entrainment and particle velocity decay. The method is fully verified by comparing with experimental data.

POWDER TECHNOLOGY (2024)

Article Engineering, Chemical

Study on the mechanical properties of sandstone-shale composite continental shale gas based on the discrete element method

Yu Suo, Xianheng Su, Wenyuan He, Xiaofei Fu, Zhejun Pan

Summary: This research investigates the mechanical properties of sandstone-shale composite through orthogonal experimental method and discrete element simulation. The results show that different lithologies and thickness ratios can affect the strength and fracture mode of the composite rock samples.

POWDER TECHNOLOGY (2024)

Article Engineering, Chemical

Fluidized bed finishing of additively manufactured objects: The influence of operating parameters

Maurizio Troiano, Andrea El Hassanin, Roberto Solimene, Alessia Teresa Silvestri, Fabrizio Scala, Antonino Squillace, Piero Salatino

Summary: This study investigates the potential of Fluidized Bed Finishing (FBF) for square flat AlSi10Mg specimens manufactured via Laser-Powder Bed Fusion (L-PBF) additive manufacturing technology. The results show that good finishing can be achieved using rotation-assisted tests, with a maximum reduction of surface roughness by 67%. Steel particles are found to be the most effective bed material.

POWDER TECHNOLOGY (2024)

Review Engineering, Chemical

New insights on the role of seawater in sulfide ore flotation - A review

Ningbo Song, Wanzhong Yin, Jin Yao

Summary: Seawater's dissolved salts and minerals have various effects on the flotation process, including influencing the characteristics and behavior of flotation factors, as well as affecting the surface of sulfide minerals. In most cases, seawater has adverse effects on the flotation of sulfide minerals, but these effects can be mitigated by adjusting the reagents.

POWDER TECHNOLOGY (2024)

Article Engineering, Chemical

Bubble self-organization in pulsed annular gas-solid fluidized beds

Kaiqiao Wu, Shuxian Jiang, Victor Francia, Marc-Olivier Coppens

Summary: In rectangular and cylindrical annular fluidized beds, pulsating gas flow can create regular bubble patterns, overcoming challenges seen in conventional units. This study provides new opportunities for modularization of fluidized bed operations.

POWDER TECHNOLOGY (2024)

Article Engineering, Chemical

Vibro-fluidization of cohesive particles

Shuo Li, Huili Zhang, Jan Baeyens, Miao Yang, Zehao Li, Yimin Deng

Summary: The paper assesses the behavior of cohesive Geldart C-type particles when fluidized by air with the aid of vibration. It determines that mechanical vibration is a simple and effective method to improve the fluidity of cohesive particles during fluidization.

POWDER TECHNOLOGY (2024)

Article Engineering, Chemical

Hydrothermal, entropy generation and exergy performances analysis in a mini-channel with combination of longitudinal and transverse vortex generators using Al2O3 nanofluids

Zhenfei Feng, Qingyuan Zhang, Shanpan Liang, Zhenzhou Li, Fangwen Guo, Jinxin Zhang, Ding Yuan

Summary: A new micro/mini-channel heat sink (MCHS) with a combined structure of longitudinal and transverse vortex generators is designed, using Al2O3 nanofluid as the working medium. The study explores the effects of transverse vortex generator shape and longitudinal vortex generator angle on the hydraulic and thermal characteristics, comprehensive performance, entropy generation, and exergy efficiency. The results show that the triangular transverse vortex generator improves the comprehensive performance and exergy efficiency. Combined with the longitudinal vortex generator, the MCHS achieves the best comprehensive performance, entropy generation, and exergy efficiency when the Reynolds number is 742.

POWDER TECHNOLOGY (2024)

Article Engineering, Chemical

Predicting 3D particles shapes based on 2D images by using convolutional neural network

Kostas Giannis, Christoph Thon, Guoqing Yang, Arno Kwade, Carsten Schilde

Summary: This study presents a 3D convolutional neural network (3D-CNN) methodology for generating realistic 3D models of particles. The method trains on 2D projections of particle images to predict their 3D shapes, and evaluates the accuracy of the predictions using Fourier shape descriptors (FSDs). This methodology has wide applications in particle shape analysis.

POWDER TECHNOLOGY (2024)

Article Engineering, Chemical

Experimental study on oxidation and shell-breaking characteristics of individual aluminum particles at high temperature

Zheng-qing Zhou, Lu-jia Chai, Yu-long Zhang, Ya-bin Wang, Ze-chen Du, Tian-yi Wang, Yu-zhe Liu

Summary: The dynamic oxidation and shell-breaking processes of aluminum nanoparticles (ANPs) during heating were studied using in situ transmission electron microscopy. The results revealed that the changes in shell thickness can be divided into three stages, and the active aluminum content of ANP decreased before shell-breaking.

POWDER TECHNOLOGY (2024)

Article Engineering, Chemical

An improved breakage model with a fast-cutting method for simulating the breakage of polyhedral particles

Fulei Chen, Huaqing Ma, Zihan Liu, Lianyong Zhou, Yongzhi Zhao

Summary: A particle breakage model based on the particle replacement scheme, using the polyhedral model to describe particles, is proposed in this work to accurately describe the breakage of a large number of particles. Additionally, a fast-cutting algorithm is proposed to reproduce the size distribution of progeny particles determined by the breakage model. The validation and simulation results show satisfactory accuracy, efficiency, and stability of the algorithm.

POWDER TECHNOLOGY (2024)

Review Engineering, Chemical

Non-invasive and non-intrusive diagnostic techniques for gas-solid fluidized beds - A review

Matteo Errigo, Christopher Windows-Yule, Massimiliano Materazzi, Dominik Werner, Paola Lettieri

Summary: Gas-solid fluidized-bed systems have advantages in terms of chemical reaction efficiency and temperature control, making them widely used in industrial applications. However, the design, scale-up, and optimization of these complex units are limited by the lack of deep physical understanding. Non-invasive and non-intrusive diagnostic techniques provide a way for researchers to study these systems without affecting the flow field or directly contacting the medium under study.

POWDER TECHNOLOGY (2024)

Article Engineering, Chemical

Experimental investigation on the ferrofluid flow in a horizontal mini channel under the constant magnetic field using PIV

Saeed Fateh, Mohammad Behshad Shafii, Mohammad Najafi, Cyrus Aghanajafi

Summary: Applying a magnetic field to ferrofluids alters their flow characteristics and enhances heat transfer. Through visualization and quantitative investigation, it is found that the magnetic field influences the flow patterns and velocity profiles, improving fluid mixing and vorticity magnitude.

POWDER TECHNOLOGY (2024)

Article Engineering, Chemical

Influence of microscopic parameters on the macroscopic mechanical response of sand

Lei Gao, Bingbing Wei, Xiaochuan Hu, Zaifeng Yao, Yiwen Fang, Xuejian Gao

Summary: In this study, a numerical model of sand triaxial test was established using discrete element software PFC3D, and an indoor triaxial test was conducted to calibrate the numerical model. The influence of microscopic parameters on the macroscopic mechanical response of sand was analyzed. The results showed that the friction coefficient had the greatest impact on the peak strength and residual strength of the sand's stress-strain curve, and it was positively correlated. The normal tangential stiffness ratio was negatively correlated, while the porosity and boundary flexibility stiffness had minimal influence on it.

POWDER TECHNOLOGY (2024)

Article Engineering, Chemical

Fabrication and evaluation of novel amphiphilic star block copolymers for increasing free water content in lignite to make coal water slurries

Xuan Liu, Jie Gong, Kai Jiang, Xiaojuan Lai, Yu Tian, Kang Zhang

Summary: This study aimed to improve the performance of lignite coal water slurries (CWSs) by synthesizing a series of three-arm amphiphilic block copolymers. By controlling the relative molecular weight, hydrophilic/hydrophobic ratio, and ionic group content, the apparent viscosity of CWSs was significantly reduced and the static stability was improved. Thermogravimetric testing and XPS analysis were conducted to reveal the mechanism behind the improved performance.

POWDER TECHNOLOGY (2024)

Article Engineering, Chemical

Bubbles and bed expansion in low pressure fluidization

Lanka Dinushke Weerasiri, Daniel Fabijanic, Subrat Das

Summary: Fluidization at low pressure offers significant benefits for the fine chemical industry. This study investigates the behavior of bubbles and bed expansion under low pressure conditions. It is found that lower pressure leads to larger bubbles, increased bubble quantity, and higher aspect ratio. The predictability is affected by the inhomogeneous fluidization, but low pressure fluidization can generate similar bubble sizes with lower fluidizing mass compared to atmospheric pressure.

POWDER TECHNOLOGY (2024)