4.7 Article

Effects of novel phosphorus-nitrogen-containing DOPO derivative salts on mechanical properties, thermal stability and flame retardancy of flexible polyurethane foam

Journal

POLYMER DEGRADATION AND STABILITY
Volume 177, Issue -, Pages -

Publisher

ELSEVIER SCI LTD
DOI: 10.1016/j.polymdegradstab.2020.109160

Keywords

Flexible polyurethane foam; DOPO derivative salts; Mechanical properties; Thermal stability; Flame retardancy

Funding

  1. National Natural Science Foundation of China [51761135113, 51874266, U1833113, 51911530127]

Ask authors/readers for more resources

In this work, a series of 9,10-dihydro-9-oxa-10-phosphaphenanthrene-10-oxide (DOPO) derivative salts containing phosphorus and nitrogen were synthesized, and their effects on mechanical properties, thermal stability and flame retardancy of flexible polyurethane foam (FPUF) were investigated. Studies have shown that the addition of DOPO derivatives will increase the tensile strength, compression set, and compression hardness of FPUF, but it will lead to a decrease in elongation at break. Thermogravimetric analysis showed that the initial decomposition temperature of FPUF containing DOPO derivatives was reduecd, but the char reside was significantly improved. A series of combustion tests indicated that the addition of DOPO derivative salts can improve the flame retardancy of FPUF, of which 10-hydroxy-9,10-dihydro-9-oxa-10-phosphaphenanthrene-10-oxide dicyandiamide salt (D-DICY) exhibited the best flame retardancy. When the load of D-DICY was 20 phr, the limiting oxygen index (LOI) of foam reached 24.5%, and the peak heat release rate and total heat release were decreased by 55.7% and 52.9%, respectively. Furthermore, based on the analysis of the gas phase combustion products and the char residue of the condensed phase, the possible flame retardant mechanism was proposed. (C) 2020 Elsevier Ltd. All rights reserved.

Authors

I am an author on this paper
Click your name to claim this paper and add it to your profile.

Reviews

Primary Rating

4.7
Not enough ratings

Secondary Ratings

Novelty
-
Significance
-
Scientific rigor
-
Rate this paper

Recommended

Article Thermodynamics

Investigation of the Impact of Pinus Silvestris Pine Needles Bed Parameters on the Spread of Ground Fire in Still Air

O. P. Korobeinichev, S. Muthu Kumaran, V Raghavan, S. A. Trubachev, A. A. Paletsky, A. G. Shmakov, R. K. Glaznev, A. A. Chernov, A. G. Tereshchenko, E. L. Loboda, D. P. Kasymov

Summary: Systematic experiments and numerical simulations were conducted to understand the spread of ground fire over pine needle bed in Siberian boreal forests. The effects of bed width, fuel moisture content, fuel load, and packing ratio on flame spread rate and temperature distributions were revealed.

COMBUSTION SCIENCE AND TECHNOLOGY (2023)

Article Thermodynamics

An experimental study on mechanism of eruptive fire

Naian Liu, Xieshang Yuan, Xiaodong Xie, Jiao Lei, Wei Gao, Haixiang Chen, Linhe Zhang, Han Li, Qianqian He, Oleg Korobeinichev

Summary: This paper presents a systematic experimental study on eruptive fire over a pine needle fuel bed in trench configuration in still air. It investigates the fire spread characteristics under different slope angles and trench aspect ratios and reveals that eruptive fire is a sudden accident that occurs when the slope angle reaches a critical value. The study also finds that the fire eruption induces changes in burning and fire spread behaviors, such as sharp increases in velocity and influence range of the attached flow in the direction of fire spread.

COMBUSTION SCIENCE AND TECHNOLOGY (2023)

Article Engineering, Civil

Ignition and burning of the composite sample impacted by the Bunsen burner flame: A fully coupled simulation

A. Yu Snegirev, E. A. Kuznetsov, O. P. Korobeinichev, A. G. Shmakov, S. A. Trubachev

Summary: Experimental study and three-dimensional simulation of the warming up, ignition, and subsequent burning out of a composite material impacted by a Bunsen burner flame were conducted. The research evaluated the thermal decomposition of the composite and compared experimental and predicted dynamics, showing favorable comparisons in material degradation and flame behavior. This study is a step towards developing a computational framework capable of replicating and predicting the outcome of standard fire tests UL94 and VBB.

FIRE SAFETY JOURNAL (2022)

Article Engineering, Multidisciplinary

Experimental and Numerical Study of Flame Spread Over Bed of Pine Needles

O. P. Korobeinichev, S. Muthu Kumaran, D. Shanmugasundaram, V Raghavan, S. A. Trubachev, A. A. Paletsky, A. G. Shmakov, R. K. Glaznev, A. A. Chernov, A. G. Tereshchenko

Summary: A systematic experimental study was conducted to investigate the propagation of a model ground fire over pine needles bed, establishing a nonlinear dependence of flame spread rate on wind speed and measuring total heat flux and its radiation counterpart. The study also explored the influences of bed width and moisture content on flame propagation rate. Through a three-dimensional numerical model based on FDS, the processes governing the pyrolysis of pine needles, oxidation of char, gas phase combustion, and radiation were investigated, with the model able to accurately predict flame spread rates. This validated model, coupled with detailed turbulence and radiation models, can serve as a predictive tool for scaled up ground fire scenarios.

FIRE TECHNOLOGY (2022)

Article Engineering, Multidisciplinary

Simulation of the burning and dripping cables in fire using the particle finite element method

Julio Marti, Bernhard Schartel, Eugenio Onate

Summary: This article analyzes the capability of a new computational strategy based on the particle finite element method for simulating a bench-scale cables burning test. Two cables with differently flame retarded materials were selected as samples, and the numerical results show accurate prediction of temperature evolution and melting of the jacket.

JOURNAL OF FIRE SCIENCES (2022)

Article Polymer Science

A liquid phosphorous flame retardant combined with expandable graphite or melamine in flexible polyurethane foam

Yin Yam Chan, Chao Ma, Feng Zhou, Yuan Hu, Bernhard Schartel

Summary: A series of flexible polyurethane foams with different concentrations of flame retardants, bis([dimethoxyphosphoryl]methyl) phenyl phosphate (BDMPP), and either melamine (MA) or expandable graphite (EG) were prepared and studied. The synergistic effect of BDMPP and EG on flame retardancy was highlighted, with EG showing excellent smoke suppression during burning and MA significantly reducing the peak heat release rate. The combination of BDMPP and EG, along with MA, offers an approach to enhance flame retardancy and smoke suppression.

POLYMERS FOR ADVANCED TECHNOLOGIES (2022)

Article Materials Science, Multidisciplinary

Multifunctional Property Improvements by Combining Graphene and Conventional Fillers in Chlorosulfonated Polyethylene Rubber Composites

Bettina Strommer, Alexander Battig, Daniele Frasca, Dietmar Schulze, Christian Huth, Martin Bohning, Bernhard Schartel

Summary: The incorporation of nanoparticles like multilayer graphene into elastomeric composites improves their technical performance, such as mechanical behavior and electrical conductivity. Traditional filler types usually fulfill single purposes and require high loadings, while a small amount of multilayer graphene can reduce filler content and maintain the multifunctional characteristics of rubber composites.

ACS APPLIED POLYMER MATERIALS (2022)

Article Green & Sustainable Science & Technology

Valorization of macroalgae digestate into aromatic rich bio-oil and lipid rich microalgal biomass for enhanced algal biorefinery performance

Mohamed Ali Wahab, Katharina Kebelmann, Bernhard Schartel, Gareth Griffiths

Summary: The valorization of macroalgae digestate as a secondary resource can lead to the production of high value chemicals through pyrolysis, while the filtered liquid fraction can be used as an alternative culture media for microalgae growth. The digestates showed improved biooil profiles compared to the raw macroalgae. The pyrolyzates from the digestates contained high-value chemicals and the liquid digestate positively influenced microalgae growth.

JOURNAL OF CLEANER PRODUCTION (2022)

Article Polymer Science

Valorizing non-vegan bio-fillers: Synergists for phosphorus flame retardants in epoxy resins

Alexander Battig, Karla Itzel Garfias Gonzalez, Bernhard Schartel

Summary: This study investigates the application of sustainable, biogenic flame retardant adjuvants for epoxy resins and finds that zoological products can act as fillers to enhance the synergistic effect of flame retardants.

POLYMER DEGRADATION AND STABILITY (2022)

Article Chemistry, Multidisciplinary

Tenebrio molitor Beetle as a Nonvegan Adjuvant to Flame Retardants in Tannic Acid-Based Epoxy Thermosets

F. Robert Gleuwitz, Alexander Battig, Bernhard Schartel

Summary: This study introduces a potentially abundant protein-rich waste resource for the manufacturing of flame-retardant epoxy biocomposites and investigates the influence of biomass fillers on curing and thermal degradation behavior. The experiments show that nonvegan fillers have a good charring effect under specific conditions. This research provides potential for utilizing protein-based flame retardants from industrial insect rearing in the future.

ACS SUSTAINABLE CHEMISTRY & ENGINEERING (2022)

Article Polymer Science

It Takes Two to Tango: Synergistic Expandable Graphite-Phosphorus Flame Retardant Combinations in Polyurethane Foams

Yin Yam Chan, Bernhard Schartel

Summary: This feature article focuses on one of the most impressive halogen-free combinations in polyurethane foams (PUFs): expandable graphite (EG) and phosphorus-based flame retardants (P-FRs). The synergistic effect of EG and P-FRs improves the flame retardancy of PUFs by charring and maintaining a thermally insulating residue morphology, offering significant advantages.

POLYMERS (2022)

Article Polymer Science

Networking Skills: The Effect of Graphene on the Crosslinking of Natural Rubber Nanocomposites with Sulfur and Peroxide Systems

Bettina Strommer, Dietmar Schulze, Bernhard Schartel, Martin Boehning

Summary: Tailored crosslinking in elastomers is crucial for their technical applications. Incorporating few-layer graphene (FLG) affects the crosslinking behavior of natural rubber, accelerating the kinetics of sulfur-based curing systems and showing little influence on peroxide-based systems. Vulcanometer measurements are suitable for monitoring the complex vulcanization process of such nanocomposite systems.

POLYMERS (2022)

Article Biochemistry & Molecular Biology

Investigation of the Thermal Stability of Proteinase K for the Melt Processing of Poly(L-lactide)

Xu Chengzhang, Alexander Battig, Bernhard Schartel, Renee Siegel, Jürgen Senker, Inge von der Forst, Carlo Unverzagt, Seema Agarwal, Andreas Moeglich, Andreas Greiner

Summary: The study explored the thermal stability of proteinase K under conditions applicable for polymer melt processing, finding that the enzyme showed little activity loss even at temperatures as high as 150 degrees C. The resistance of bulk proteinase K to thermal treatment was slightly enhanced by absorption into polyacrylamide particles, and the enzyme retained around 2% enzymatic activity after being subjected to 200 degrees C temperature for 5 minutes.

BIOMACROMOLECULES (2022)

Article Construction & Building Technology

Experimental investigations on the durability of intumescent coatings

Maximilian Mund, Dustin Hassler, Peter Schaumann, Sascha Hothan, Bernhard Schartel

Summary: Intumescent coatings are used to improve fire resistance and aesthetic appearance of steel structures. The durability of the coating and its performance under weathering conditions are essential factors to consider. This paper presents experimental investigations on the expansion behavior, thermal performance, and reactions during foaming in case of fire of two types of intumescent coatings. The research results were obtained from the IGF research project 20470 N.

STAHLBAU (2023)

Article Chemistry, Physical

Effective Halogen-Free Flame-Retardant Additives for Crosslinked Rigid Polyisocyanurate Foams: Comparison of Chemical Structures

Johannes U. Lenz, Doris Pospiech, Hartmut Komber, Andreas Korwitz, Oliver Kobsch, Maxime Paven, Rolf W. Albach, Martin Guenther, Bernhard Schartel

Summary: The impact of phosphorus-containing flame retardants on rigid polyisocyanurate foams was studied by varying the chemical structure of the flame retardants. Different compounds, including non-NCO-reactive and NCO-reactive dibenzo[d,f][1,3,2]dioxaphosphepine 6-oxide (BPPO) and 9,10-dihydro-9-oxa-10-phosphaphenanthrene-10-oxide (DOPO), were compared in terms of foam properties, thermal decomposition, and fire behavior. The results showed that DOPO was more effective when the flame retardant acted as a filler or dangling end in the foam polymer network, while BPPO was superior when incorporated as a subunit in the network.

MATERIALS (2023)

Article Polymer Science

Development of an automatic evaluation system for photooxidation and assessment of polyethylenes containing HALS and UVA

Tetsu Sato, Mariko Takahashi, Takeshi Saito, Masahito Toyonaga, Itsuo Tanuma, Rie Yamada, Satoru Hosoda

Summary: An automatic evaluation system for photooxidation has been developed and successfully applied to assess the photo-OIT of LDPE samples containing photooxidation stabilizers. The system allows independent setting of various measurement conditions and provides detailed information on the photooxidation process.

POLYMER DEGRADATION AND STABILITY (2024)

Article Polymer Science

Fluoroalkyl trimethoxysilane route to hydrophobic 2K polyurethane clearcoats and their failure mechanism

Zongzheng Zuo, Shuxue Zhou

Summary: In this study, three fluoroalkyl trimethoxysilane (FATMS) additives with different chain lengths were incorporated into a two-component polyurethane clearcoat to improve its hydrophobic durability. The coatings modified with FATMS maintained their surface hydrophobicity under various conditions, but quickly lost it when exposed to both UV irradiation and/or high temperature with water. The results suggest that the FATMS route is more suitable for indoor applications at room temperature.

POLYMER DEGRADATION AND STABILITY (2024)

Article Polymer Science

A green flame retardant coating based on one-step aqueous complexation of phytic acid and urea for fabrication of lightweight and high toughness flame retardant EPS insulation board

Song Li, Feng Zhao, Xueya Wang, Zhihua Liu, Jingze Guo, Yutong Li, Shuangmei Tan, Zhenxiang Xin, Shuai Zhao, Lin Li

Summary: Green flame retardants have garnered attention for their environmental friendliness, but current options fall short in achieving high flame retardancy for flammable polymers and maintaining environmental protection. This study takes a two-pronged approach to address flame retardants and the flame-retardant process. An eco-friendly bio-based synergistic flame retardant (PAU), synthesized using phytic acid (PA) and urea (U), is used to create a flame retardant coating that can be directly applied to any surface shape using polydopamine as an adhesive. The resulting EPS-PAU exhibits excellent flame retardancy, smoke suppression, and light weight while only slightly increasing the density.

POLYMER DEGRADATION AND STABILITY (2024)