Article
Materials Science, Multidisciplinary
Baiyun Yang, Danyang Lin, Hongbo Xia, Haoyue Li, Penghui Wang, Junke Jiao, Xi Chen, Caiwang Tan, Liqun Li, Qian Wang, Ninshu Ma
Summary: In this research, satisfactory Al/steel butt joint was achieved using dual spot laser welding-brazing technology. The interfacial intermetallic compounds (IMCs) consisted of eta-Fe-2(Al,Si)(5) and theta-Fe(Al,Si)(3) for all three joints. The thickness of IMC at the interface decreased as the laser spot was biased from the steel side to the Al side. Additionally, the IMC had a greater thickness at the top and middle regions compared to the bottom region. Numerical simulation showed that the variation in IMC thickness was influenced by the peak temperatures. Fracture analysis demonstrated that the location of fracture changed with the reduction of IMC thickness, with the most beneficial location being the eta-Fe-2(Al,Si)(5) layer and theta-Fe(Al,Si)(3) at the interface. The highest tensile strength of 142 MPa was obtained when the interface joined with a 2.9-3.5 µm Fe-2(Al,Si)(5) layer and theta-Fe(Al,Si)(3).
JOURNAL OF MATERIALS RESEARCH AND TECHNOLOGY-JMR&T
(2022)
Article
Engineering, Mechanical
Lei Wang, Hongmei Li, Di Wu, Daqian Sun, Xinge Zhang
Summary: This study investigates the microstructures and fatigue behavior of dissimilar resistance spot welded joint between 5083 aluminum alloy and DP980 high strength steel, and finds that the fatigue load level affects the fracture mode.
FATIGUE & FRACTURE OF ENGINEERING MATERIALS & STRUCTURES
(2022)
Article
Optics
Xi Chen, Zhenglong Lei, Yanbin Chen, Meng Jiang, Nan Jiang, Jiang Bi, Sanbao Lin
Summary: This study utilized femtosecond laser texturing on Ti alloy surface to enhance the wetting behavior in laser welding-brazing of Ti/Al butt joint. Different laser power and structure patterns were used for Ti surface fabrication, with the strip pattern at 1.5 W showing the best hydrophilicity. The femtosecond laser-textured microcosmic morphology improved wetting behaviors and bonding quality in the joint, as confirmed by microhardness and mechanical properties testing.
OPTICS AND LASER TECHNOLOGY
(2021)
Article
Materials Science, Multidisciplinary
Yunqi Liu, Ruilin Liu, Ben Liu, Zongtao Zhu, Yuanxing Li, Hui Chen
Summary: In this study, high-quality 6 mm aluminum/stainless steel butt joints were successfully obtained using a laser hybrid metal inert gas (MIG) welding process. The morphology and thickness of the intermetallic compound (IMC) layer were studied to understand the joint quality and interface defects at different laser powers.
MATERIALS CHARACTERIZATION
(2022)
Article
Materials Science, Multidisciplinary
Gaurav Nandan, K. S. Arora, Jaivindra Singh, Ashok Kumar
Summary: This paper presents a study on the cold metal transfer (CMT) welding-brazing process of automotive-grade dual phase steel and Al 5052 alloy using ER 4043 filler wire. The effects of wire feed rate (WFR) and generated heat input on joint quality and microstructure are investigated. The stability of the CMT process is demonstrated through Cyclogram and current-voltage transient graphs. Mechanical and microstructural properties are examined, showing the presence of intermetallic (IM) layer and zinc accumulation at the brazing interface of the joint. The influence of process parameters on failure load is analyzed, attributing the decrease in load to the presence of hard and brittle IMCs and cracks in the IMC layer.
JOURNAL OF MATERIALS ENGINEERING AND PERFORMANCE
(2023)
Article
Nanoscience & Nanotechnology
Ming Du, Wenquan Wang, Xinge Zhang, Jiafei Niu
Summary: This study utilized laser offset welding to join TWIP steel and aluminum alloy dissimilar metals, and found that adjusting welding process parameters significantly improved the tensile strength of the welded joint. Factors such as intermetallic compounds layer thickness, crystal structure, and crack defects were found to influence the strength of the joint.
MATERIALS SCIENCE AND ENGINEERING A-STRUCTURAL MATERIALS PROPERTIES MICROSTRUCTURE AND PROCESSING
(2022)
Article
Engineering, Mechanical
Yunqi Liu, Zongtao Zhu, Xiaoli Che, Yuanxing Li, Hui Chen
Summary: Robust 2-mm 6061-T6/SUS304 butt plates were successfully obtained using laser-MIG hybrid welding-brazing technology. The presence of weld reinforcement significantly improved the fatigue strength and altered the fracture behavior of the Al/steel joints.
FATIGUE & FRACTURE OF ENGINEERING MATERIALS & STRUCTURES
(2022)
Article
Materials Science, Multidisciplinary
Mingyang Zhang, Chunming Wang, Gaoyang Mi, Ping Jiang, Xiong Zhang, Xiuhui Yan
Summary: SiCp/Al matrix composites have been widely used in aerospace and space station applications. However, the poor formability and low tensile strength in laser welding SiCp/AMCs have been a bottleneck. By using counterintuitive laser butt welding and proposing the concept of 'Perforating Laser Welding,' a high-strength welded joint was successfully prepared with enhanced load transfer capability through tailored interfaces.
Article
Materials Science, Multidisciplinary
Yiyang Hu, Yiming Zhang, Gaoyang Mi, Chunming Wang, Wei Zhang, Xiong Zhang
Summary: The study focused on the effects of Si contents in filler wires on joint appearances, microstructures and mechanical properties of laser welding-brazing joints between 6061 aluminium alloy and galvanized DP590 steel. Well-formed joints with optimized parameters were achieved, and the different ranges and morphologies of intermetallic compounds within various zones were attributed to element diffusion and thermal interactions. Additionally, the mechanical properties of the joints were significantly improved by the addition of Si element, leading to optimal tensile strength and ductility with the adoption of AlSi10 wire.
JOURNAL OF MATERIALS RESEARCH AND TECHNOLOGY-JMR&T
(2021)
Article
Materials Science, Multidisciplinary
Yunfei Meng, Laihege Jiang, Ling Cen, Ming Gao
Summary: In this study, laser-arc hybrid welding combined with beam oscillation was used to suppress the formation of brittle intermetallic compounds at the interface of Al/steel butt-joints, leading to improved uniformity of the weld. The optimized frequency of 150 Hz successfully suppressed weld defects and transformed the interface from an uneven two-layer IMCs to a uniform single-layer IMCs, resulting in a 65% increase in tensile property and a 96% enhancement in bending property.
SCIENCE AND TECHNOLOGY OF WELDING AND JOINING
(2021)
Article
Materials Science, Multidisciplinary
Yifeng Wang, Guangjie Feng, Xiaowei Pu, Dean Deng
Summary: This paper developed a thermo-elastic-plastic finite element method to simulate welding residual stresses and deformation in low alloy high strength steel joints. The study found that welding sequence has an influence on residual stress distribution and deformation, recommending welding the web first in the fabrication of H-section butt-welded joints.
JOURNAL OF MATERIALS RESEARCH AND TECHNOLOGY-JMR&T
(2021)
Article
Materials Science, Multidisciplinary
Xin Jia, Shitong Wei, Shanping Lu
Summary: Resistance spot welding is used to join 9Cr oxide dispersion strengthened steel, and the effects of different welding parameters are investigated. The failure load and energy increase with welding current, reaching 6.8 kN and 7.5 J respectively. However, the failure load and energy decrease initially and then stabilize with increasing electrode force. When the welding current exceeds 12.8 kA, the failure mode changes partially from pull out failure along the fusion line to pull out failure along both the fusion line and the base metal. The welding current and electrode force have a significant impact on the mechanical properties and fracture mode of the joint.
SCIENCE AND TECHNOLOGY OF WELDING AND JOINING
(2023)
Article
Materials Science, Multidisciplinary
Qing Jiang, Jin Yang, Rui Xiao, Min Zheng, Jiawei Jiang, Jing Xue, Wenhu Xu, Jiayi Xu, Hua Zhang
Summary: In this study, laser spot welding technology was used for the first time to join low carbon steel and AA5052 aluminum alloy using a FeCoNiCrMn equimolar high entropy alloys (HEAs) interlayer. The addition of the HEA interlayer promoted the formation of a Fe-rich Fe-Al IMC with reduced brittleness and hardness. As a result, the joint fracture load increased from 963 N to 1473 N and the displacement dramatically increased from 0.66 mm to 3.32 mm. Another contributing factor to the outstanding ductility of the dissimilar laser joint was the formation of a conical fusion zone, which enabled both metallurgical bonding and mechanical interlocking at the interface.
Article
Chemistry, Physical
Yu Chen, Fenghe Zhang
Summary: A dissimilar AA7075/Q235 butt-lap joint fabricated via ultrasonic-assisted friction stir welding (UaFSW) exhibited enhanced mechanical performance and reduced welding defects. Ultrasonic vibration had a positive effect on material softening and flow, but weakened at low temperatures. Ultrasonic vibration also accelerated dynamic recrystallization and refined microstructures in the joint.
Article
Engineering, Mechanical
Long Hu, Xixian Li, Wenze Luo, Suo Li, Dean Deng
Summary: The welded joints of low-alloy ultra-high strength (UHS) quenched steels with a yield strength of 1500 MPa exhibit solid-state phase transformation (SSPT) and softening effect. In this study, a UHS single-pass butt-welded joint was fabricated and various measurements were carried out. A novel softening model was proposed and an advanced computational approach considering thermal-metallurgical-mechanical coupling behavior was developed. The simulated results showed good agreement with the experimental data and indicated that SSPT significantly influenced the longitudinal residual stress, while the softening effect had a dramatic influence on the peak value of longitudinal residual stress in the SCHAZ.
INTERNATIONAL JOURNAL OF MECHANICAL SCIENCES
(2023)