The influence of thermal treatment on rock-bit interaction: a study of a combined thermo-mechanical drilling (CTMD) concept

To improve the economics and viability of accessing deep georesources, we propose a combined thermo-mechanical drilling (CTMD) method, employing a heat source to facilitate the mechanical removal of rock, with the aim of increasing drilling performance and thereby reducing the overall costs, especially for deep wells in hard rocks. In this work, we employ a novel experiment setup to investigate the main parameters of interest during the interaction of a cutter with the rock material, and we test untreated and thermally treated sandstone and granite, to understand the underlying rock removal mechanism and the resulting drilling performance improvements achievable with the new approach. We find that the rock removal process can be divided into three main regimes: first, a wear-dominated regime, followed by a compression-based progression of the tool at large penetrations, and a final tool fall-back regime for increasing scratch distances. We calculate the compressive rock strengths from our tests to validate the above regime hypothesis, and they are in good agreement with literature data, explaining the strength reduction after treatment of the material by extensive induced thermal cracking of the rock. We evaluate the new method's drilling performance and confirm that thermal cracks in the rock can considerably enhance subsequent mechanical rock removal rates and related drilling performance by one order of magnitude in granite, while mainly reducing the wear rates of the cutting tools in sandstone.