4.5 Article

Thickness effect study on the crushing characteristics of aluminum and composite tubes: Numerical analysis and multi-objective optimization

Journal

MECHANICS OF ADVANCED MATERIALS AND STRUCTURES
Volume 28, Issue 24, Pages 2585-2594

Publisher

TAYLOR & FRANCIS INC
DOI: 10.1080/15376494.2020.1747667

Keywords

Crashworthiness; finite element modeling; multi-objective optimization; surrogate model; triggering mechanism

Ask authors/readers for more resources

The study highlights the importance of lightweight and energy-absorbing materials in occupant safety during accidents, with numerical simulation and multi-objective optimization showing that composite tubes perform better in peak load and energy absorption compared to aluminum tubes. It is also found that annealing treatment can significantly reduce the objective functions in ductile aluminum alloys.
Since lightweight and energy-absorbing materials have an effective role in occupant safety during accidents, the use of aluminum or composite tubes and their optimum designs are of great importance in crashworthiness. In this study, numerical simulation of crushing and multi-objective optimization of aluminum and composite cylinders are performed to evaluate the effects of tube thickness on the objective functions (the specific energy absorption and the peak force). Besides, the effects of annealing and tempering of ductile aluminum alloys (Al 6061) are investigated. The results show that annealing of ductile aluminum alloys yields a significant reduction in objective functions. With the same thickness of the aluminum and composite shell, the composite tube exhibits proper results in terms of both peak load and energy absorption. Finally, it seems that in the design of crash boxes, a thicker composite tube leads to more appropriate results than aluminum shell.

Authors

I am an author on this paper
Click your name to claim this paper and add it to your profile.

Reviews

Primary Rating

4.5
Not enough ratings

Secondary Ratings

Novelty
-
Significance
-
Scientific rigor
-
Rate this paper

Recommended

Article Materials Science, Composites

Optimization of FDM process parameters for tensile properties of polylactic acid specimens using Taguchi design of experiment method

M. Heidari-Rarani, N. Ezati, P. Sadeghi, M. R. Badrossamay

Summary: Fused deposition modeling (FDM) is a common method for additive manufacturing of polymers, which is capable of producing complex parts quickly. This study examines the effect of three important process parameters - infill density, printing speed, and layer thickness - on the tensile properties of polylactic acid (PLA) specimens. The optimal parameters for maximum mechanical properties, minimum weight, and minimum printing time are determined using the Taguchi design of experiment method. The accuracy of the Taguchi method in predicting the mechanical properties of FDM-3D printed specimens is also assessed.

JOURNAL OF THERMOPLASTIC COMPOSITE MATERIALS (2022)

Article Mechanics

Effect of adhesive layer compliance on strength of single-lap hybrid bonded-bolted joints

Kobye Bodjona, Sean Fielding, Mohammad Heidari-Rarani, Larry Lessard

Summary: The compliance of the adhesive layer has an impact on the strength of single-lap hybrid bonded-bolted joints. For joints with low compliance adhesive, adding a fastener does not provide benefits, while for joints with high compliance adhesive, adding a fastener significantly delays the initial failure. A proposed mechanism, supported by a numerical model, explains the observed behavior.

COMPOSITE STRUCTURES (2021)

Article Mechanics

Finite element modeling of mode I fatigue delamination growth in composites under large-scale fiber bridging

F. Teimouri, M. Heidari-Rarani, F. Haji Aboutalebi

Summary: In this study, the fatigue damage models by Turon et al. and Kawashita-Hallett are extended with a trilinear cohesive law to simulate mode I fatigue delamination in composites with large-scale fiber bridging. The trilinear CZMs are found to be more accurate than bilinear CZMs in predicting fatigue delamination with fiber bridging effects, as validated by finite element analyses and experimental data comparisons. Additionally, a parametric study was conducted to investigate the sensitivity of the extended models to fitting parameters and quasi-static CZM parameters.

COMPOSITE STRUCTURES (2021)

Article Mechanics

An XFEM-VCCT coupled approach for modeling mode I fatigue delamination in composite laminates under high cycle loading

Farhad Teimouri, Mohammad Heidari-Rarani, Farhad Haji Aboutalebi

Summary: In this study, VCCT and XFEM are combined to simulate fatigue delamination growth, comparing force and displacement control methods for accuracy. Challenges and advantages of VCCT and XFEM-VCCT approaches are discussed, with XFEM-VCCT showing high accuracy and low computational time.

ENGINEERING FRACTURE MECHANICS (2021)

Article Engineering, Multidisciplinary

A parametric study on static behavior and load sharing of multi-bolt hybrid bonded/bolted composite joints

Valentin S. Romanov, Mohammad Heidari-Rarani, Larry Lessard

Summary: The combination of bonding and bolting in a hybrid joint can result in a stronger and more durable joint. The overlap length of the joint significantly influences its strength, while the positioning of the bolts has a less pronounced impact. Joint stiffness is mainly governed by the overlap length, and load sharing between adhesive and bolts is geometry-dependent.

COMPOSITES PART B-ENGINEERING (2021)

Article Engineering, Mechanical

A novel graded auxetic honeycomb core model for sandwich structures with increasing natural frequencies

Mohammad Hossein Zamani, Mohammad Heidari-Rarani, Keivan Torabi

Summary: A novel angle graded auxetic honeycomb (AGAH) core with varying cell angles and constant wall thickness along the gradation has been designed. New analytical relations were proposed to predict the equivalent elastic properties of the core, which enhances specific stiffness and natural frequencies of sandwich structures. Analytical and finite element analyses were conducted to assess the core performance and investigate its impact on the vibration response of sandwich panels.

JOURNAL OF SANDWICH STRUCTURES & MATERIALS (2022)

Article Engineering, Mechanical

Development of Abaqus WCM plugin for progressive failure analysis of type IV composite pressure vessels based on Puck failure criterion

Mohsen Ahmadi Jebeli, Mohammad Heidari-Rarani

Summary: The study focused on the simulation and research of the two main challenges in the design of type IV composite pressure vessels, demonstrating a good correlation between numerical simulations and experimental results.

ENGINEERING FAILURE ANALYSIS (2022)

Article Engineering, Mechanical

Influence of geometric parameters on free vibration behavior of an aluminum honeycomb core sandwich beam using experimentally validated finite element models

Vahid Pourriahi, Mohammad Heidari-Rarani, Amir Torabpour Isfahani

Summary: The study presents analytical formulations for predicting the equivalent elastic properties of hexagonal aluminum honeycomb including all geometric parameters. Experimental results show good agreement between high-fidelity and low-fidelity models. The influence of various geometric parameters on the natural frequencies of sandwich beams is also investigated.

JOURNAL OF SANDWICH STRUCTURES & MATERIALS (2022)

Article Mechanics

Three-dimensional progressive damage and failure analysis of double-lap composite bolted joints under quasi-static tensile loading

Jianxia Wang, Tianliang Qin, Narasimha Rao Mekala, Yujun Li, Mohammad Heidari-Rarani, Kai-Uwe Schroeder

Summary: A three-dimensional progressive damage model for composite bolted joints under tensile loading was developed and validated. The model considered significant damage phenomena and showed high accuracy in predicting inflection load, failure load, load-displacement response, and failure modes. The study revealed that matrix cracking is the dominant failure mode in these joints.

COMPOSITE STRUCTURES (2022)

Article Engineering, Mechanical

Developments in remeshing-free fatigue crack growth simulation including a new adaptive virtual crack closure technique

Saeid Karimi, Farhad Haji Aboutalebi, Mohammad Heidari-Rarani

Summary: The present study aims to evaluate and improve the remeshing-free fatigue crack growth simulation and life estimation through the development of two algorithms, FEM-VCCT and XFEMPN-VCCT, in Abaqus. A new adaptive VCCT algorithm is introduced to enhance the accuracy of FCG simulation and life estimation.

FATIGUE & FRACTURE OF ENGINEERING MATERIALS & STRUCTURES (2022)

Article Engineering, Chemical

Effect of lamina fiber orientation interfaced with semi-flexible adhesive layer on strength and failure mode of composite single-lap joints

Ali Sadeghi, Rasoul Mahshid, Mohammad Heidari-Rarani, Larry Lessard

Summary: This study investigates the influence of various parameters on the strength and failure mode of bonded composite-to-composite single-lap joints. The results show that the fiber angle has a significant effect on the shear and peel stresses in the adhesive layer. Experimental and numerical findings demonstrate that the failure of composite joints is greatly influenced by shear stress.

INTERNATIONAL JOURNAL OF ADHESION AND ADHESIVES (2022)

Article Materials Science, Composites

Optimal design of broadband radar-absorbing composite structures based on different compositions, processing, and geometric parameters

Mohammad Danesh, Hamid Beheshti, Mohammad Heidari-Rarani

Summary: The main challenge in the design of radar-absorbing composite structures is the variety of parameters affecting the absorbing performance. This study investigates the impact of different parameters, including reinforcing materials, geometric parameters, and manufacturing methods, on the radar-absorbing feature of composite structures.

JOURNAL OF REINFORCED PLASTICS AND COMPOSITES (2023)

Article Materials Science, Multidisciplinary

A micromechanical damage-healing model for encapsulation-based self-healing polymer composites under tensile loading

Ramin Jahadi, Hamid Beheshti, Mohammad Heidari-Rarani

Summary: This study proposes a novel micromechanics-based damage model to analyze the damage evolution of a two-component microencapsulated-based self-healing polymer composite. By implementing cohesive elements with a bilinear traction-separation law, the progressive damage of the epoxy matrix, PMMA shell, and capsule-matrix interfaces is investigated. The effects of interface bonding strength, fracture energy, and PMMA microcapsules volume fraction on the load-carrying capacity of the composite are studied. The results show that increasing interfacial strength and fracture energy leads to improved tensile strength, while a higher volume fraction of PMMA microcapsules decreases the load-carrying capacity.

MECHANICS OF ADVANCED MATERIALS AND STRUCTURES (2023)

Article Engineering, Civil

Effect of agitation speed on microencapsulation of healing agent in PMMA shell and study on the mechanical properties of epoxy/PMMA microcapsules

Ramin Jahadi, Hamid Beheshti, Mohammad Heidari-Rarani, Amir H. Navarchian

Summary: This study investigated the effect of agitation speed on the morphology and particle size of epoxy/PMMA microcapsules, showing that the average diameter increased with higher mixing rates. The chemical structure of epoxy and hardener PMMA capsules was analyzed, and the reinforcing role of microcapsules in polymer composite materials was explored. The experimental results demonstrated a slight increase in tensile strength of the self-healing polymer composite with 1 wt.% PMMA microcapsules prepared at 1000 rpm, followed by a decrease with higher concentrations and larger sizes of PMMA microcapsules.

SMART STRUCTURES AND SYSTEMS (2021)

No Data Available