Article
Multidisciplinary Sciences
Rabinarayan Bag, Amlana Panda, Ashok Kumar Sahoo, Ramanuj Kumar
Summary: This study investigates the performance of (TiN/TiCN/Al2O3) Chemical Vapor Deposition carbide-coated inserts during hard turning of AISI 4340 steel. The effects of average surface roughness, cutting temperature, flank wear, and chip morphology are evaluated, and the Taguchi method coupled with TOPSIS is used to optimize the cutting parameters. The study also analyzes tool wear and chip surface characteristics through SEM and EDS analyses.
ARABIAN JOURNAL FOR SCIENCE AND ENGINEERING
(2023)
Article
Engineering, Mechanical
Thomas Childerhouse, Rachid M'Saoubi, Luiz F. P. Franca, Pete Crawforth, Martin Jackson
Summary: Polycrystalline diamond (PCD) is being developed as a new cutting tool material for titanium alloy machining. The high temperature hardness of PCD can improve productivity by enabling higher cutting speeds. This study examines the performance of different PCD tool grades in milling Ti-54M, and finds that smaller grain size offers better tool life due to superior fracture toughness. The study also compares the surface integrity of PCD and carbide machining, and shows that PCD results in lower microstructural damage and cutting forces.
Article
Automation & Control Systems
Solomon Ntshiniki Phokobye, Dawood Ahmed Desai, Isaac Tlhabadira, Rotimi Emmanuel Sadiku, Ilesmni Afolabi Daniyan
Summary: The purpose of this research is to compare the cutting performances of SiAlON, CBN and carbide cutting tools during a titanium machining process. A face milling operation was performed to determine the cutting forces, temperatures, vibrations, and surface roughness achieved during the machining of a titanium alloy. Response surface methodology was used to determine the experimental results for different cutting parameters.
INTERNATIONAL JOURNAL OF ADVANCED MANUFACTURING TECHNOLOGY
(2023)
Article
Engineering, Mechanical
Munish Kumar Gupta, Qinghua Song, Zhanqiang Liu, Rupinder Singh, Murat Sarikaya, Navneet Khanna
Summary: The research study involved the fabrication and use of textured tools for machining under different cooling conditions, with nanofluids combined with textured tools showing superior results. This establishes textured tools as a sustainable alternative to existing cutting tool technology in the manufacturing industry.
TRIBOLOGY INTERNATIONAL
(2021)
Article
Engineering, Manufacturing
Ye Yang, Songshan Guo, Lina Si, Tengfei Liu, Yuanjing Dai, Chengzhi Yan, Chenhui Zhang
Summary: The developed cutting fluid can effectively reduce the machining force and tool wear of titanium alloys, and improve surface quality.
JOURNAL OF MANUFACTURING PROCESSES
(2021)
Article
Acoustics
Zhenlong Peng, Xiangyu Zhang, Deyuan Zhang
Summary: In this study, radial high-speed ultrasonic vibration cutting (R-HUVC) process was adopted to improve the machining performance of finishing hardened steel. Experimental results showed that R-HUVC can achieve lower cutting force, longer tool life, and better surface roughness compared to conventional cutting (CC). It was demonstrated that R-HUVC can be applied to high-speed machining for the finish turning of hardened steel due to its improved machining performance.
Article
Optics
Aniket Roushan, Chetan
Summary: In the past three decades, surface texturing has been extensively studied as a method to control friction and wear in tribological systems. Surface textures reduce friction by lowering adhesion, reducing effective contact area, and collecting wear particles. The effect of laser parameters on the machining performance of textured tools is still not well understood. In this research, linear textures were fabricated on carbide tools using the Nd: YAG laser with varying parameters, and the effect of parameters on texture depth, resolidified layer, and substrate hardness was evaluated. The textured tools showed improved machining performance in turning pH 13-8 Mo SS alloy, with reduced cutting forces, temperature, surface roughness, and tool wear. The textured tools fabricated with fluence = 31.4 J/cm2 and pulses per surface spot = 5 pulses/surface spot outperformed other combinations of laser parameters.
OPTICS AND LASER TECHNOLOGY
(2023)
Article
Materials Science, Multidisciplinary
Elisabet Benedicto, Eva Maria Rubio, Laurent Aubouy, Maria Ana Saenz-Nuno
Summary: This study investigates the influence of esters' molecular structure in oil-in-water emulsions on lubricity and cooling efficiency during machining of titanium alloys. The formation of an organic film on the metal surface is found to improve lubricity performance and reduce tool wear, providing a sustainable alternative to mineral oil. Noteworthy results are obtained using trimethylolpropane trioleate, which increases the lubricating film formation and improves lubricity by up to 12%, while reducing torque increase due to tool wear by 26.8%.
Article
Chemistry, Physical
Roland Bejjani, Charlie Salame, Mikael Olsson
Summary: This study focuses on optimizing cryogenic machining of aerospace titanium alloy Ti-6Al-4V by investigating the effect of nozzle position. The research shows that nozzle location significantly impacts cutting temperatures and forces, with the separation distance being the dominant parameter. Cryogenic machining is found to reduce adhesion-diffusion wear and macroscopic brittle chipping of cutting inserts compared to dry turning, while also improving workpiece surface roughness by 44%.
Review
Engineering, Manufacturing
G. Ganesan, Ganesh Malayath, Rakesh G. G. Mote
Summary: Ultra-precision cutting (UPC) is an advanced machining process used to fabricate components with nanometer-level surface finish and dimensional accuracy. The cutting tool for UPC needs to have ultra-sharpness, controlled waviness, high hardness, toughness, thermal resistance, and chemical inertness. This article provides a comprehensive review of research on cutting tools for UPC, aiming to understand and evaluate current trends in their development.
MACHINING SCIENCE AND TECHNOLOGY
(2022)
Article
Engineering, Mechanical
Hewu Sun, Bin Zou, Peng Chen, Chuanzhen Huang, Guoqiang Guo, Jikai Liu, Lei Li, Zhenyu Shi
Summary: Ceramic tool materials are ideal for machining superalloy materials due to their excellent heat resistance, chemical stability, and high temperature hardness. This study found that the use of lubricant and lubricant mixed with water can reduce milling force and cutting temperature, improve surface quality of the workpiece, and limit tool wear.
TRIBOLOGY INTERNATIONAL
(2022)
Article
Materials Science, Ceramics
Luqiang Tu, Liangliang Lin, Chao Liu, Tianchang Zheng, Yadi Deng, Lei Han, Qinglong An, Weiwei Ming, Ming Chen
Summary: Nickel-based superalloy is a critical material in aerospace for turbine engine components, but its poor machinability and low efficiency hinder its wide use. Cubic boron nitride (cBN) is a potential candidate with extreme hardness and inertness to process superalloys. This study systematically investigated the wear characteristic of cBN at different cutting speeds during the dry turning of Inconel 718 through experiments and FEM simulations. The effects of cutting speeds on cBN tool life and wear mechanisms were examined, and FEM simulations analyzed the influence of tool wear on the cutting edge temperature field and surface layer stress distribution of Inconel 718.
CERAMICS INTERNATIONAL
(2023)
Review
Materials Science, Multidisciplinary
Navneet Khanna, Kishan Zadafiya, Tej Patel, Yusuf Kaynak, Rizwan Abdul Rahman Rashid, Ana Vafadar
Summary: Machining nickel and titanium-based superalloy components is expensive, leading to the development of additive manufacturing processes for near-net shape parts to reduce lead time and material waste. The machinability of AMed nickel and titanium workpieces is different from their wrought counterparts, requiring further research on optimized machining parameters and cutting tool performance.
JOURNAL OF MATERIALS RESEARCH AND TECHNOLOGY-JMR&T
(2021)
Article
Materials Science, Ceramics
D. Ananda Kumar, A. Murugarajan, E. Mohan
Summary: The research involves the development of a wear model integrated with the FEM model to predict cutting force, tool wear, and cutting zone temperature in the machining of titanium alloy. Experimental work and numerical study were conducted to vary tool nose radius, cutting speed, and feed rate. Both experiment and simulation results showed that the least cutting force was produced at the lowest feed rate and smallest nose radius. The cutting zone temperature increased with an increase in tool nose radius, and the maximum tool wear was observed at the minimal tool nose radius.
JOURNAL OF CERAMIC PROCESSING RESEARCH
(2023)
Article
Automation & Control Systems
Xin Liu, Xu Zhang
Summary: By designing a micro-bump tool and combining it with heat-assisted machining technology, the study demonstrated that the tool can effectively reduce the tool surface temperature and wear during cutting titanium alloys, while also lowering the cutting force.
INTERNATIONAL JOURNAL OF ADVANCED MANUFACTURING TECHNOLOGY
(2022)
Article
Multidisciplinary Sciences
Adnan Kaya, Irfan Kaya, Haluk E. Karaca
ARABIAN JOURNAL FOR SCIENCE AND ENGINEERING
(2016)
Article
Nanoscience & Nanotechnology
I. Kaya, H. Tobe, H. E. Karaca, B. Basaran, M. Nagasako, R. Kainuma, Y. Chumlyakov
MATERIALS SCIENCE AND ENGINEERING A-STRUCTURAL MATERIALS PROPERTIES MICROSTRUCTURE AND PROCESSING
(2016)
Article
Nanoscience & Nanotechnology
I. Kaya, H. E. Karaca, M. Souri, Y. Chumlyakov, H. Kurkcu
MATERIALS SCIENCE AND ENGINEERING A-STRUCTURAL MATERIALS PROPERTIES MICROSTRUCTURE AND PROCESSING
(2017)
Article
Materials Science, Multidisciplinary
Irfan Kaya, Omer Necati Cora, Dogan Acar, Muammer Koc
METALLURGICAL AND MATERIALS TRANSACTIONS A-PHYSICAL METALLURGY AND MATERIALS SCIENCE
(2018)
Review
Automation & Control Systems
Eren Kaya, Irfan Kaya
INTERNATIONAL JOURNAL OF ADVANCED MANUFACTURING TECHNOLOGY
(2019)
Article
Materials Science, Multidisciplinary
I Kaya, E. Acar, H. E. Karaca
APPLIED PHYSICS A-MATERIALS SCIENCE & PROCESSING
(2019)
Article
Thermodynamics
Irfan Kaya, Yalcin Ozdemir, Eren Kaya, Mehmet Emin Keskin
JOURNAL OF THERMAL ANALYSIS AND CALORIMETRY
(2020)
Article
Chemistry, Physical
I Kaya, E. Acar, H. E. Karaca
Article
Materials Science, Multidisciplinary
I Kaya, H. E. Karaca, M. Nagasako, R. Kainuma
MATERIALS CHARACTERIZATION
(2020)
Article
Chemistry, Physical
Irfan Kaya, Omer Necati Cora, Muammer Koc
Article
Biology
Caner Murat, Merih Palandoken, Irfan Kaya, Adnan Kaya
Summary: This paper introduces a reflector type microwave applicator for localized tumor ablation, which concentrates microwave power within the tumor tissue. By improving the design to achieve highly localized microwave power, the proposed applicator shows promising results in enhancing tumor ablation efficiency.
ELECTROMAGNETIC BIOLOGY AND MEDICINE
(2021)
Article
Physics, Multidisciplinary
Irfan Kaya, Rauf Nematli, Mutlu Karasoglu, Erdem Ozyurt, Emre Acar
Summary: This study investigates the effect of heating-cooling rate and cooling method after aging on the thermal properties of Ni-rich NiTiNb alloy. The results show that the transformation temperatures of the alloy vary depending on the cooling method.
EUROPEAN PHYSICAL JOURNAL PLUS
(2022)
Proceedings Paper
Engineering, Biomedical
Caner Murat, Adnan Kaya, Irfan Kaya, Eren Kaya, Merih Palandoken
2018 MEDICAL TECHNOLOGIES NATIONAL CONGRESS (TIPTEKNO)
(2018)
Proceedings Paper
Engineering, Biomedical
Adnan Kaya, Dilek Kaya, Ozan Karaman, Irfan Kaya
2017 MEDICAL TECHNOLOGIES NATIONAL CONGRESS (TIPTEKNO)
(2017)
Article
Materials Science, Multidisciplinary
Shuanghui Zeng, Xue Wang, Yunqian Zhang, Jiaojing Shao, Zhao Ding, Jie Zhao
Summary: A free-standing 3D core/shell composite material CNTs@Co9S8 on nickel mesh has been prepared using a simple two-step method. The composite material exhibits excellent conductivity and charge storage capability, making it a promising candidate for supercapacitor applications.
DIAMOND AND RELATED MATERIALS
(2024)
Article
Materials Science, Multidisciplinary
Marieta Belcheva, Georgi Georgiev, Boyko Tsyntsarski, Urszula Szeluga, Lyudmila Kabaivanova
Summary: This study successfully prepared new antibacterial materials by combining activated carbon with metal nanoparticles, taking advantage of the well-known antibacterial activity of metal nanoparticles. The obtained composites exhibited strong antibacterial effects against E. coli and S. aureus, with the antibacterial activity depending on the contact time, bacterial species, nature of the metal, and metal concentration. The findings provide novel materials with antibacterial properties for further development and potential application in hygiene devices.
DIAMOND AND RELATED MATERIALS
(2024)
Article
Materials Science, Multidisciplinary
V. P. Madhurima, Kusum Kumari, P. K. Jain
Summary: In this study, carbon nanomaterials were synthesized using the arc discharge technique, with a focus on optimizing process parameters to improve yield and quality. The materials were characterized using various analytical tools, and their dye adsorption capabilities were evaluated. The results showed that carbon soot had better adsorption performance compared to carbon nanotubes, indicating the potential of these carbon nanomaterials for environmental remediation applications.
DIAMOND AND RELATED MATERIALS
(2024)
Article
Materials Science, Multidisciplinary
Zhaolong Sun, Bo Cui, Pingping Liang, Qimeng Liu, Nan Gao, Hongdong Li
Summary: This study explores the potential of hafnium (Hf) terminated diamond surfaces in achieving negative electron affinity (NEA). By using swarm-intelligence structural search and first-principles calculations, the researchers found that Hf-terminated diamond surfaces exhibit stable NEA properties and high thermal stability, making them promising candidate materials for electron emission applications.
DIAMOND AND RELATED MATERIALS
(2024)
Article
Materials Science, Multidisciplinary
N. Soltani, N. Tavakkoli, E. Eslami, L. S. Mirmohammadi
Summary: In this project, a carbon paste electrode modified with graphene and ZnFe2O4 spinel nanoparticles (Gr/ZnFe2O4/CPE) was used to measure naproxen, and various electrochemical methods were used to investigate its behavior. By optimizing the parameters, good measurement results were obtained.
DIAMOND AND RELATED MATERIALS
(2024)
Article
Materials Science, Multidisciplinary
Xiwei Cui, Yue Qin, Xin Han, Huanyi Chen, Xinxin Ruan, Hui Zhang, Chengcheng Jiao, Rongqi Mao, Jinglin Hao, Sizhuang Zhao, Shuai Hou, Xiaoxuan Pian, Yandong Wang, Kazuhito Nishimura, Lifen Deng, Nan Jiang
Summary: This paper investigates the friction and wear behaviors of two types of polycrystalline diamonds against different materials. The results show that increasing surface roughness leads to an increase in coefficient of friction. The coefficient of friction and wear rate of ceramic Si3N4 balls are generally lower than those of steel GCr15 balls, except for one type of polycrystalline diamond. Transfer films of SiO2 and its hydrate are observed at the friction interface, which contribute to smoother friction and wear. Carbon-based transfer films are also identified, mainly catalyzed by residual cobalt in the polycrystalline diamonds, leading to a phase transformation.
DIAMOND AND RELATED MATERIALS
(2024)
Article
Materials Science, Multidisciplinary
Menglei Sun, Pengjun Li, Mao Wang, Yidan Liang, Xudong Yang, Shujie Pang
Summary: In this study, carbonized polymer dots were synthesized by a one-step hydrothermal method, and silver nanoclusters were synthesized by UV lamp irradiation. They were then self-assembled by electrostatic force to prepare a dual-emission fluorescent nanocomposite that responds to temperature changes. The nanocomposite showed two emission peaks and exhibited excellent linearity between 20°C and 80°C.
DIAMOND AND RELATED MATERIALS
(2024)
Article
Materials Science, Multidisciplinary
Mohamed J. Saadh, Durgesh Singh, Diego Mayorga, Anjan Kumar, Maria Albuja, Ahmad Ismael Saber, Mohammed Ahmed Mustafa, Yasser Elmasry, Noubu Sun
Summary: Based on density functional theory, it is found that the C3N monolayer has good adsorption capability for Hg0 and a short recovery time. This study suggests that the C3N monolayer is a promising adsorbent material for efficient control of gaseous mercury.
DIAMOND AND RELATED MATERIALS
(2024)
Article
Materials Science, Multidisciplinary
Rajendra Kumar Nare, Sivalingam Ramesh, Vijay Kakani, Yuvaraj Haldorai, Chandrasekaran Karthikeyan, Basivi Praveen Kumar, Nadavala Siva Kumar, Mohammad Asif, S. Naresh Kumar, D. Prakash Babu, K. Ramakrishna Reddy, Visweswara Rao Pasupuleti
Summary: This study examines the latest advancements in carbon nanotube (CNT) supercapacitors and related composites, aiming to identify strategies for enhancing their performance. The researchers used ultrasonication aided hydrothermal technique to synthesize a composite made of nitrogen doped carbon nanotubes and porous NiCo2O4 nanomaterial. The composite electrode exhibited excellent cycling stability and a rising specific capacitance, making it appealing for high-performance supercapacitor applications.
DIAMOND AND RELATED MATERIALS
(2024)
Article
Materials Science, Multidisciplinary
D. Mary Deena, S. Arockia Anushya, A. Dhanusha, T. C. Sabari Girisun, A. Philominal
Summary: A single-beam Z-Scan experiment was conducted to investigate the nonlinear optical absorption and optical limiting properties of Bi2O3, rGO/Bi2O3, Bi2O3/WO3, and rGO/Bi2O3/WO3 nanostructures. The results showed that the synthesized nanostructures exhibited varying levels of nonlinear absorption, with bismuth-based nanostructures showing the lowest optical limiting threshold and a higher two-photon absorption coefficient. The presence of rGO contributed to the extended conjugation for charge transfer, while the strong UV-Visible absorption of Bi2O3 and WO3 led to a unique nonlinear optical response.
DIAMOND AND RELATED MATERIALS
(2024)
Article
Materials Science, Multidisciplinary
Weibing Guo, Yiren Hu, Tao Wang, Xiaoguang Chen
Summary: This study investigated the microstructure and forming mechanism of graphite/copper joints that were brazed using Ti-containing filler. The results showed that increasing the brazing temperature improved the heat transfer and tensile properties of the composites. Additionally, the composites exhibited high heat flux and faster heating rate compared to copper and aluminum.
DIAMOND AND RELATED MATERIALS
(2024)
Article
Materials Science, Multidisciplinary
Ming Li, ZhiWen Wang, Yu Teng, Hongyu Zhao, Bowei Li, Yang Liu, Shengxue Wang, Zhenze Yang, Liangchao Chen, Hongan Ma, Xiaopeng Jia
Summary: In the experiment, different Ni-content catalysts were used to synthesize diamond crystals, and the properties of the synthesized diamonds were analyzed. The results revealed that the Ni content in the catalyst affects the crystallinity of diamond crystals and the nitrogen crystallinity. The photoluminescence spectroscopy also showed that the diamond synthesized by using Fe-containing catalyst has specific NV-color center structure.
DIAMOND AND RELATED MATERIALS
(2024)
Article
Materials Science, Multidisciplinary
Ling-Feng Mao
Summary: This study proposes an LSTM model to predict the work function of adsorbed metal atoms on graphene, which can quickly screen surface structures with target work function, saving computing and time costs, and improving device performance.
DIAMOND AND RELATED MATERIALS
(2024)
Article
Materials Science, Multidisciplinary
Runzhou Xu, Yinshui Liu, Qian Cheng, Zhenyao Wang, Kai Ma, Peiling Ke, Yipan Deng
Summary: The wear resistance of 17-4PH stainless steel was significantly improved by depositing multi-layered Cr/CrC/DLC coating at wide temperature range. The coating exhibited excellent lubrication and protective properties, and the wear mechanism changed with increasing temperature. The tribochemical reaction during the wear process played a crucial role in the graphitization transformation and friction properties of the coating.
DIAMOND AND RELATED MATERIALS
(2024)
Article
Materials Science, Multidisciplinary
Xilong Guo, Jiaxin Song, Shanling Wang, Li Lei, Omololu Odunmbaku, Ayoub Taallah, Yi He, Aiqun Gu, Filippo S. Boi
Summary: The recent observations of superconductive-ordering in carbon-based systems consisting of rhombohedral stacking-faults, trilayer graphene (ABC-stacks) or dislocation-rich interfaces (pyrolytic graphite) have attracted significant attention. In this study, an unusual nucleation of rhombohedral stacking-faults in low-dimensional systems comprising of multiwall carbon nanotube (CNT) buckypapers was reported. The presence of sulfur doping resulted in a broad-band at the Raman shift from 1800 to 2000 cm(-1), indicating contributions arising from disorder-rich regions with rhombohedral stacking-order (ABC-stacks). These observations were further supported by X-ray diffraction and Rietveld refinements.
DIAMOND AND RELATED MATERIALS
(2024)