Journal
CERAMICS INTERNATIONAL
Volume 46, Issue 12, Pages 20207-20214Publisher
ELSEVIER SCI LTD
DOI: 10.1016/j.ceramint.2020.05.101
Keywords
Cemented carbides; Ultrafine grain; Dry cutting; Cutting performance; Wear mechanism
Categories
Funding
- National Natural Science Foundation of China [51775280]
- Excellent Youth Foundation of Jiangsu Province of China [BK20190070]
- Jiangsu Provincial Six Talent Peaks Project [2016-HKHT-019]
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Cutting performance and failure mechanisms of spark plasma sintered (SPS) ultrafine cemented carbides in dry turning Ti-6Al-4V were studied. The tools of UYG8 (WC-8wt%Co) and UYG8V2B10 (WC-8wt%Co-0.2 wt%VC-1.0 wt%cBN) exhibited higher lifetime and better processing quality than the commercial YG8 cemented carbide tool. The cutting distance of UYG-8 and UYG8V2B10 tools are 1.8 and 1.6 times longer than that of YG8, respectively. Cuffing-edge breakage was found as the main failure forms of the SPS cemented carbide tools containing low Co content (<= 6 wt%), whereas the SPS cemented carbide tools containing high Co content (>= 8 wt%) exhibited flank and rake wear as main failure forms caused by abrasion, adhesion, diffusion, and oxidation. UYG8V2B10 tool wear mechanism was affected by cutting speed and depth. Wear mechanisms of UYG8V2B10 tool are mainly adhesive wear and oxidative wear at low cutting speed, but follow adhesive wear and diffusive wear at higher cutting speed. Moreover, with increasing cutting depth, tool failure forms are mainly breakage and chipping, largely induced by high cutting temperature and severe cutting vibration.
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