Audio System Fabricated With Flexible Hybrid Electronics

A printed flexible hybrid electronics (FHE) technology platform is described, which combines a thin-film audio speaker, printed interconnects, and printed passive components in a highly flexible system. Bimorph piezoelectric polymer speaker structures were developed and shown to give increased loudness compared with a single layer speaker, with good fidelity and easily recognizable sound. Speakers were fabricated on flexible thin polyimide substrates, which enables integration with printed electronics and other thin-film devices. Two demonstrator circuits were designed to operate the speakers and were fabricated using printed FHE techniques. One circuit was an amplifier for a portable music player, and the second provides a record and playback function using an audio integrated circuit. The fabrication of these devices included ink-jet printed interconnects and ink-jet printed resistors, which showed a good long-term stability and flexibility.