4.8 Article

Mechanical characterisation of additively manufactured elastomeric structures for variable strain rate applications

Journal

ADDITIVE MANUFACTURING
Volume 27, Issue -, Pages 398-407

Publisher

ELSEVIER SCIENCE BV
DOI: 10.1016/j.addma.2019.03.022

Keywords

Elastomeric polymer characterisation; Hyperelastic; High strain-rate FEA analysis; Cellular structures; Viscoelastic

Funding

  1. Knowledge Economy Skills Scholarships 2 (via the Welsh Government's European Social Fund)
  2. Advanced Imaging of Materials (AIM) facility (EPSRC) [EP/M028267/1]
  3. European Social Fund (ESF) through the European Union's Convergence programme
  4. EPSRC [EP/M028267/1] Funding Source: UKRI

Ask authors/readers for more resources

Additive manufacturing (AM) enables production of geometrically-complex elastomeric structures. The elastic recovery and strain-rate dependence of these materials means they are ideal for use in dynamic, repetitive mechanical loading. Their process-dependence, and the frequent emergence of new AM elastomers, commonly necessitates full material characterisation; however, accessing specialised equipment means this is often a time-consuming and expensive process. This work presents an innovative equi-biaxial rig that enables full characterisation via a conventional material testing machine (supplementing uni-axial tension and planar tension tests). Combined with stress relaxation data, this provides a novel route for hyperelastic material modelling with viscoelastic components. This approach was validated by recording the force-displacement and deformation histories from finite element modelling a honeycomb structure. These data compared favourably to experimental quasistatic and dynamic compression testing, validating this novel and convenient route for characterising complex elastomeric materials. Supported by data describing the potential for high build-quality production using an AM process with low barriers to entry, this study should serve to encourage greater exploitation of this emerging manufacturing process for fabricating elastomeric structures within industrial communities.

Authors

I am an author on this paper
Click your name to claim this paper and add it to your profile.

Reviews

Primary Rating

4.8
Not enough ratings

Secondary Ratings

Novelty
-
Significance
-
Scientific rigor
-
Rate this paper

Recommended

Article Pediatrics

Can real-time feedback improve the simulated infant cardiopulmonary resuscitation performance of basic life support and lay rescuers?

Jeyapal Kandasamy, Peter S. Theobald, Ian K. Maconochie, Michael D. Jones

ARCHIVES OF DISEASE IN CHILDHOOD (2019)

Article Engineering, Manufacturing

Additive manufacturing of high-strength crack-free Ni-based Hastelloy X superalloy

Quanquan Han, Yuchen Gu, Rossitza Setchi, Franck Lacan, Richard Johnston, Sam L. Evans, Shoufeng Yang

ADDITIVE MANUFACTURING (2019)

Article Materials Science, Multidisciplinary

3D printed origami honeycombs with tailored out-of-plane energy absorption behavior

Scott Townsend, Rhosslyn Adams, Michael Robinson, Benjamin Hanna, Peter Theobald

MATERIALS & DESIGN (2020)

Article Engineering, Manufacturing

Investigating the dynamic compression response of elastomeric, additively manufactured fluid-filled structures via experimental and finite element analyses

Shwe Soe, Rhosslyn Adams, Mokarram Hossain, Peter Theobald

Summary: This study evaluates a novel fluid-filled, closed-cell lattice structure as a means to reduce peak acceleration in impact environments. The findings demonstrate that water infill can improve impact performance at higher energies, and solid modeling is the only viable solution for achieving structural densification.

ADDITIVE MANUFACTURING (2021)

Article Engineering, Mechanical

Response of gyroid lattice structures to impact loads

Henrique Ramos, Rafael Santiago, Shwe Soe, Peter Theobald, Marcilio Alves

Summary: This paper investigates the impact performance of gyroid lattice structures through experiments and analysis. The study finds that changes in the gyroid isosurface topology have a significant influence on its impact performance.

INTERNATIONAL JOURNAL OF IMPACT ENGINEERING (2022)

Article Engineering, Mechanical

Auxetic metamaterial optimisation for head impact mitigation in American football

Benjamin Hanna, Rhosslyn Adams, Scott Townsend, Michael Robinson, Shwe Soe, Matthew Stewart, R. Burek, Peter Theobald

Summary: This study explored a metamaterial based on the Miura Ori folding pattern as an alternative structure for increased energy absorption in American football helmets, showing promising results in reducing linear accelerations compared to traditional elastomeric foam solutions. The use of novel deformation mechanics and the Taguchi method in evaluating 81 potential structural variations could pave the way for future research and development in protective sports equipment design.

INTERNATIONAL JOURNAL OF IMPACT ENGINEERING (2021)

Article Engineering, Mechanical

Finite element-based optimisation of an elastomeric honeycomb for impact mitigation in helmet liners

Rhosslyn Adams, Scott Townsend, Shwe Soe, Peter Theobald

Summary: Finite element simulation was used to analyze the response of an elastomeric pre-buckled honeycomb structure under impact loading, and an optimization method was conducted to identify optimal configurations for impact protection in helmets. The numerical results showed that the optimized structure exceeds the common helmet design standard in performance and injury prevention, establishing a new class of energy absorbing structure.

INTERNATIONAL JOURNAL OF MECHANICAL SCIENCES (2022)

Article Materials Science, Multidisciplinary

Mechanical behaviour of additively manufactured elastomeric pre-buckled honeycombs under quasi-static and impact loading

Rhosslyn Adams, Scott Townsend, Shwe Soe, Peter Theobald

Summary: Selective laser sintering was used to manufacture different structural variations of a pre-buckled circular honeycomb, and the mechanical behavior of these structures under both quasistatic and dynamic impact loading was examined. It was found that the aspect ratio of the honeycomb could be adjusted to yield different mechanical responses, but this also affected the characteristic stress-softening response of traditional honeycombs. A stabilized response was observed when subjected to multiple cycles of loading, and the numerical models closely matched the experimental results. A simplified periodic boundary condition model provided a faster computational solution.

MATERIALS & DESIGN (2022)

Article Engineering, Biomedical

Quantifying the microstructural and biomechanical changes in the porcine ventricles during growth and remodelling

Faizan Ahmad, Shwe Soe, Julie Albon, Rachel Errington, Peter Theobald

Summary: This study aimed to investigate the biomechanical and microstructural changes in cardiac tissue during growth and remodeling. Through testing and analysis of porcine ventricular tissue from neonatal to adulthood, it was found that the tissue exhibited nonlinear, anisotropic, and viscoelastic behavior. Additionally, there were increases in cardiomyocyte rotation and dispersion with age. These findings are important for the development of more accurate computational simulation models.

ACTA BIOMATERIALIA (2023)

Article Instruments & Instrumentation

Optimisation of an elastomeric pre-buckled honeycomb helmet liner for advanced impact mitigation

Rhosslyn Adams, Shwe Soe, Peter Theobald

Summary: Advancements in computational modeling and additive manufacturing have enabled the development of helmet liners with superior performance compared to current materials. This study utilizes a finite element-based optimization method to improve cellular structures for helmet impact conditions. The results demonstrate that the optimized pre-buckled honeycomb liner surpasses the performance of contemporary materials in terms of computed kinematic metrics and rotational injury criteria.

SMART MATERIALS AND STRUCTURES (2023)

Article Chemistry, Applied

Advancing dysphagia-oriented multi-ingredient meal development: Optimising hydrocolloid incorporation in 3D printed nutritious meals

Sotirios Konomou, Miroslav Hadnadev, Aristea Gioxari, Olawoyin Rantimi Abosede, Shwe Soe, Alexandros Ch. Stratakos

Summary: This study aimed to develop a nutritious meal for dysphagia patients using 3D printing technology. The addition of different thickeners was found to affect the texture and rheological behavior of the meal, and the formulations were classified into different levels of dysphagia diet according to international standards.

FOOD HYDROCOLLOIDS (2024)

Article Engineering, Manufacturing

3D soft glass printing of preforms for microstructured optical fibers

Przemyslaw Golebiewski, Pawel Wienclaw, Jaroslaw Cimek, Pawel Socha, Dariusz Pysz, Adam Filipkowski, Grzegorz Stepniewski, Olga Czerwinska, Ireneusz Kujawa, Ryszard Stepien, Rafal Kasztelanic, Andrzej Burgs, Ryszard Buczynski

Summary: We report the development of a 3D printing process for producing soft glass optical fibers. The process involves direct printing using a miniaturized crucible and depositing straight horizontally-oriented lines to replace traditional assembly techniques. Experimental results demonstrate good performance of the printed photonic crystal fiber preform.

ADDITIVE MANUFACTURING (2024)