Effect of Lode angle in predicting the ballistic resistance of Weldox 700 E steel plates struck by blunt projectiles

The necessity of incorporating the Lode angle into a fracture criterion in predicting ballistic resistance of ductile metal plates has not been well elucidated so far although the ductility of a metal may be Lode dependent. In this paper, 4.0 nun thick Weldox 700 E steel plates were fired by 5.95 mm diameter blunt rigid projectiles in a one-stage gas gun in the impact velocity range of 141.2 m/s similar to 275.7 m/s. A failure mode of shear plugging was observed in the test and the ballistic limit was obtained by fitting the initial-residual velocity data. An axisymmetric finite element (FE) model corresponding to the test was built in ABAQUS and then was utilized to predict the ballistic resistance and fracture behavior of the targets. In the FE model, a slightly modified Johnson-Cook constitutive relation was companied by either a Lode independent modified Johnson-Cook (MJC) or the Lode dependent modified Mohr-Coulomb (MMC) fracture criterion. The plasticity and fracture of the metal were fully calibrated by a series of mechanical tests under varying stress states, strain rates and temperatures. According to the tests and parallel FE simulations, it was found that the fracture of Weldox 700 E is obviously Lode dependent. However, ballistic simulations using the MMC and MJC fracture criterion predicted very close ballistic limit velocity and similar shear plugging failure mode when compared with the test results. The dominant stress state of the material failed in the process of shear plugging was revealed by detailed FE analysis and it was found that the ductility of the metal is quite different on the dominant stress state according to the two fracture criteria. To interpret the current simulation results, further FE simulations were carried out on fictitious metals and it was found that for less ductile metallic plates the MMC fracture criterion predicts a much lower ballistic limit velocity (as much as 22%) when compared with the simulation result from the MJC fracture criterion. In contrast, for metal plates with high ductility, the simulations from the two different fracture criteria would produce quite close ballistic limit velocity predictions.