4.7 Article

Experimental study on heat transfer performance of a novel compact spray cooling module

Journal

APPLIED THERMAL ENGINEERING
Volume 154, Issue -, Pages 150-156

Publisher

PERGAMON-ELSEVIER SCIENCE LTD
DOI: 10.1016/j.applthermaleng.2019.03.078

Keywords

Heat transfer; Spray cooling module; Multi-heat source; Compact space

Funding

  1. National Natural Science Foundation of China [51876198]

Ask authors/readers for more resources

With the rapid increase in power density for miniaturization and integration of electronic component, the liquid cooled cold plate, shows difficulty in meeting the increasing heat demand of electronic chips. In this paper, a novel compact spray cooling module with high heat dissipation performance is proposed. The miniaturization of spray cooling module is realized by micro-nozzle and side spray. Based on this method, a spray cooling module with micro-nozzle was designed and processed, both the 40% v.t. ethylene glycol coolant and water were used as working fluids in this system, the size of spray cooling module is the same as the conventional cold plate. The spray characteristics of the micro-nozzle was analyzed and the heat transfer characteristics of the cold plate under multiple heat sources were studied. Experimental results showed that the droplets of micro nozzle were mainly concentrated in mainstream region and the droplet velocity was relatively high and the heat flux of spray cooling module could reach 304.7 W/cm(2), and the maximum temperature difference of multi-heat source was lower than 6.5 degrees C, which indicated that the proposed spray cooling module could show advantage in thermal management of high-heat flux multiple heat source.

Authors

I am an author on this paper
Click your name to claim this paper and add it to your profile.

Reviews

Primary Rating

4.7
Not enough ratings

Secondary Ratings

Novelty
-
Significance
-
Scientific rigor
-
Rate this paper

Recommended

Article Energy & Fuels

A high heat storage capacity form-stable composite phase change material with enhanced flame retardancy

Yi-Huan Huang, Yi-Xin Cheng, Rui Zhao, Wen-Long Cheng

APPLIED ENERGY (2020)

Article Energy & Fuels

Prediction of multi-reservoir production for water injection well by using temperature logging data

Lei Zheng, Yong-Le Nian, Rui Zhao, Wen-Long Cheng

Summary: A new method for predicting multi-reservoir production using temperature logging data is proposed in this paper. A comprehensive heat transfer model is established, and a stochastic approximation method is used for prediction. After testing on a water injection well, the simulated temperature distribution by the model shows good agreement with the reference data, with estimation error of total flow rate less than 9%.

JOURNAL OF PETROLEUM SCIENCE AND ENGINEERING (2021)

Article Thermodynamics

Experimental study of supercritical CO2 in a vertical adaptive flow path heat exchanger

Jian-Wei Zhao, Rui Zhao, Yong-Le Nian, Wen-Long Cheng

Summary: The varying density of supercritical carbon dioxide affects heat transfer, with the adaptive flow path proving effective in reducing pressure loss. Additionally, flow direction has a significant impact on heat transfer coefficients.

APPLIED THERMAL ENGINEERING (2021)

Article Thermodynamics

Study on the effect of varying channel aspect ratio on heat transfer performance of manifold microchannel heat sink

Yu-Hui Pan, Rui Zhao, Xi-Hui Fan, Yong-Le Nian, Wen-Long Cheng

INTERNATIONAL JOURNAL OF HEAT AND MASS TRANSFER (2020)

Article Thermodynamics

Inverse Identification of Temperature-Dependent Thermal Conductivity for Charring Ablators

Xiang-Yang Wang, Na Liu, Rui Zhao, Yong-Le Nian, Wen-Long Cheng

Summary: The paper proposes a method to predict the temperature-dependent thermal conductivity of charring ablator using genetic algorithm and cubic spline interpolation for a special ablative material. The developed ablative heat transfer model considers pyrolysis, carbon-silica reaction, and convective heat transfer, resulting in accurate temperature profiles. The study concludes that adding nodes to the interpolated thermal conductivity curve has limited improvement when the existing nodes already define it well.

INTERNATIONAL JOURNAL OF THERMOPHYSICS (2021)

Article Thermodynamics

Theoretical study of heat transfer enhancement mechanism of high alcohol surfactant in spray cooling

Yi-Yi Li, Rui Zhao, Wen-Jun Long, Ruo-Xin Liu, Wen-Long Cheng

Summary: The use of high alcohol surfactant in spray cooling enhances heat transfer mainly by reducing surface tension, increasing droplet diameter, and subsequently increasing liquid film thickness and velocity. The improved heat transfer performance is primarily attributed to the increased Weber number.

INTERNATIONAL JOURNAL OF THERMAL SCIENCES (2021)

Article Thermodynamics

High precision temperature control performance of a PID neural network-controlled heater under complex outdoor conditions

Hui Liang, Ze-Kang Sang, Yun-Zhi Wu, You-Hua Zhang, Rui Zhao

Summary: A heater auto-tuned by a PID neural network was proposed in this paper, showing good temperature control performance in complex outdoor conditions, adapting well to weather and climate changes with low overshoot and short settling time.

APPLIED THERMAL ENGINEERING (2021)

Article Thermodynamics

Study on cooling performance of rapid cooling system based on vacuum spray flash evaporation

Hao Fu, Rui Zhao, Wenjun Long, Wenlong Cheng

Summary: This study proposes a rapid cooling method based on vacuum spray flash evaporation and demonstrates the feasibility and superiority of this method through comparisons with existing rapid cooling methods. Experimental results show that the vacuum spray flash cooling (VSFC) cools almost six times faster than a freezer. Optimization of operational parameters and analysis of influencing factors are conducted, revealing the characteristics of the beverage cooling process.

APPLIED THERMAL ENGINEERING (2022)

Article Thermodynamics

Study on the flow and heat transfer characteristics of pin-fin manifold microchannel heat sink

Yuhui Pan, Rui Zhao, Yongle Nian, Wenlong Cheng

Summary: The heat transfer performance of the pin-fin manifold microchannel is better than that of the rectangular manifold microchannel at the same mass flux, although the pressure drop is higher. Additionally, at the same pressure drop, the heat transfer performance of the pin-fin manifold microchannel is still superior to that of the rectangular manifold microchannel.

INTERNATIONAL JOURNAL OF HEAT AND MASS TRANSFER (2022)

Article Thermodynamics

Experimental study on the effect of wall roughness on heat transfer characteristics of supercritical carbon dioxide in vertical tubes

Jian Chen, Shuang-Gen Yang, Rui Zhao, Wen -Long Cheng

Summary: This study experimentally investigates the heat transfer characteristics of S-CO2 in tubes with different roughness. The results reveal that rough walls help alleviate heat transfer deterioration, and a heat transfer correlation for rough tubes is proposed.

INTERNATIONAL JOURNAL OF HEAT AND MASS TRANSFER (2022)

Article Thermodynamics

Numerical study on heat transfer characteristics of a pin-fin staggered manifold microchannel heat sink

Yu -Hui Pan, Rui Zhao, Yong -Le Nian, Wen -Long Cheng

Summary: A pin-fin staggered manifold microchannel heat sink is proposed in this paper to enhance the heat dissipation performance of conventional manifold microchannel heat sink. The heat transfer performance of the proposed heat sink is compared with rectangular manifold microchannel and pin-fin manifold microchannel using single-phase flow numerical simulation. The results show that the proposed heat sink has better heat transfer capability and more uniform heating surface temperature.

APPLIED THERMAL ENGINEERING (2023)

Article Thermodynamics

Theoretical and experimental study on the anisotropic thermal conductivity of composite phase change materials prepared by hot-pressing method

Li-Kai Mao, Rui Zhao, Jiong Chen, Wen-Long Cheng

Summary: A convenient and efficient anisotropic thermal conductivity prediction model for composite phase change materials (CPCMs) was proposed. The model calculates the angular distribution of thermal conductivity particles in CPCMs quantitatively and shows good agreement with experimental values. The study found that the ellipsoidal thermal conductivity particles tended to be distributed horizontally with increasing compression ratio, resulting in more obvious anisotropy in the thermal conductivity of CPCMs. By adjusting the particle parameters, the radial thermal conductivity of CPCMs can be improved.

INTERNATIONAL JOURNAL OF HEAT AND MASS TRANSFER (2022)

Article Thermodynamics

Experimental study on spray cooling heat transfer performance of R245fa/R142b mixture in boiling regime

Hao Fu, Rui Zhao, Lei Zheng, Jun Liu, Wenlong Cheng

Summary: In this paper, the combination of spray cooling technology and non-azeotropic mixture was proposed to achieve precise temperature control of a heated surface. Experiments were conducted to study the spray cooling heat transfer of a non-azeotropic mixture in the boiling region. The results showed that there exists an optimal mixing ratio for the non-azeotropic mixture, which results in the best surface uniformity and heat transfer performance. Further studies also revealed the weakening of spray heat transfer performance at low heat flow in the two-phase region, but the non-azeotropic mixture gradually outperformed single component R142b with increasing heat flux.

APPLIED THERMAL ENGINEERING (2023)

Article Mechanics

Numerical and experimental study of the effects of tangential to axial velocity ratio and structural parameters inside the nozzle on spray characteristics

Lei Zheng, Rui Zhao, Yong-Le Nian, Jun Liu, Wen-Long Cheng

Summary: This paper investigates the influence of nozzle's tangential velocity to axial velocity ratio and swirl diversion channel eccentric distance on spray parameters. Results show that both parameters have a linear relationship with the peak location of each spray parameter.

PHYSICS OF FLUIDS (2023)

Article Thermodynamics

Model predictive temperature control of a closed-loop spray cooling system

Hui Liang, Rui Zhao

Summary: A dynamic model and a model predictive temperature control algorithm for a closed-loop spray cooling system were proposed. The algorithm could accurately estimate sudden changes in heat load and plan an optimized control path to achieve temperature stability. Simulation results showed that the algorithm outperformed PID in terms of temperature stability, with shorter peak and settling times, and smaller temperature offset. Experimental data validated the accuracy of the simulation results.

APPLIED THERMAL ENGINEERING (2023)

Article Thermodynamics

The interaction between cross-flow induced vibration and convection heat transfer in tube bundle at subcritical Reynolds number

Hai Zhao, Puzhen Gao, Xiaochang Li, Ruifeng Tian, Hongyang Wei, Sichao Tan

Summary: This study numerically investigates the interaction between flow-induced vibration and forced convection heat transfer in a tube bundle. The results show that the impact of flow-induced vibration on heat transfer varies in different flow velocity regions.

APPLIED THERMAL ENGINEERING (2024)

Article Thermodynamics

Sensitivity analysis of an automated fault detection algorithm for residential air-conditioning systems

Rohit Chintala, Jon Winkler, Sugirdhalakshmi Ramaraj, Xin Jin

Summary: The current state of fault detection and diagnosis for residential air-conditioning systems is expensive and not suitable for widespread implementation. This paper proposes a cost-effective solution by introducing an automated fault detection algorithm as a screening step before more expensive tests can be conducted. The algorithm uses home thermostats and local weather information to identify thermodynamic parameters and detect high-impact air-conditioning faults.

APPLIED THERMAL ENGINEERING (2024)

Article Thermodynamics

A novel two-step optimization approach for film water cooling of a photovoltaic module in real ambient conditions

A. Azimi, N. Basiri, M. Eslami

Summary: This paper presents a novel optimization algorithm for improving the water-film cooling system of photovoltaic panels, resulting in a significant increase in net energy generation.

APPLIED THERMAL ENGINEERING (2024)

Article Thermodynamics

Investigating dynamic characteristics and thermal-lag phenomenon in a thermal-lag engine using a CFD-mechanism dynamics model

Duc-Thuan Phung, Chin-Hsiang Cheng

Summary: In this study, a novel CFDMD model is used to analyze and investigate the behavior of thermal-lag engines (TLE). The study shows that the CFDMD model effectively captures the thermodynamic behavior of the working gas and the dynamic behavior of the engine mechanism. Additionally, the study explores the temporal evolution of engine speed and the influence of various parameters on shaft power and brake thermal efficiency. The research also reveals the existence of a thermal-lag phenomenon in TLE.

APPLIED THERMAL ENGINEERING (2024)

Article Thermodynamics

Surface modification to induce efficient heat transfer at graphene/ silicon heterointerface

Haiying Yang, Yinjie Shen, Lin Li, Yichen Pan, Ping Yang

Summary: The purpose of this article is to find a measure to improve the interfacial thermal transfer of graphene/silicon heterojunction. Through molecular dynamics simulation, it is found that surface modification can significantly reduce the thermal resistance, thereby improving the thermal conductivity of the graphene/silicon interface.

APPLIED THERMAL ENGINEERING (2024)

Article Thermodynamics

Measurement of reaction temperature distribution inside of methanol steam reforming microreactor using infrared thermography

Qiong Wu, Yancheng Wang, Haonan Zhou, Xingye Qiu, Deqing Mei

Summary: This article introduces a visible methanol steam reforming microreactor, which uses an optical crystal as an observation window and measures the reaction temperature in real-time using infrared thermography. The results show that under lower oxygen to carbon ratio conditions, the microreactor has a higher heating rate and a stable gradient in temperature distribution.

APPLIED THERMAL ENGINEERING (2024)

Review Thermodynamics

A review on multi energy systems modelling and optimization

Giulia Manco, Umberto Tesio, Elisa Guelpa, Vittorio Verda

Summary: In the past decade, there has been a growing interest in studying energy systems for the combined management of power vectors. Most of the published works focus on finding the optimal design and operations of Multi Energy Systems (MES). However, for newcomers to this field, understanding how to achieve the desired optimization details while controlling computational expenses can be challenging and time-consuming. This paper presents a novel approach to analyzing the existing literature on MES, with the aim of guiding practical development of MES optimization. Through the discussion of six case studies, the authors provide a mathematical formulation as a reference for building the model and emphasize the impact of different aspects on the problem nature and solver selection. In addition, the paper also discusses the different approaches used in the literature for incorporating thermal networks and storage in the optimization of multi-energy systems.

APPLIED THERMAL ENGINEERING (2024)

Article Thermodynamics

Fabrication and capillary performance of multi-scale microgroove ceramic wicks via nanosecond laser irradiation for ultrathin ceramic heat pipes

Xuepeng Yuan, Caiman Yan, Yunxian Huang, Yong Tang, Shiwei Zhang, Gong Chen

Summary: In this study, a multi-scale microgroove wick (MSMGW) was developed by laser irradiation, which demonstrated superior capillary performance. The surface morphology and performance of the wick were affected by laser scan pitch, laser power, repetition frequency, and scanning speed. The MSMGW showed optimal capillary performance in alumina material and DI water as the working fluid.

APPLIED THERMAL ENGINEERING (2024)

Article Thermodynamics

Ergodic simulation of droplet growth during dropwise condensation

Maofei Mei, Feng Hu, Chong Han

Summary: This paper proposes an effective local search method based on detection of droplet boundaries for understanding the dynamic process of droplet growth during dropwise condensation. The method is validated by comparing with experimental data. The present simulation provides an effective approach to more accurately predict the nucleation site density in future studies.

APPLIED THERMAL ENGINEERING (2024)

Article Thermodynamics

A phase change material (PCM) based novel retrofitting approach in the air conditioning system to reduce building energy demand

Rahul Kumar Sharma, Ashish Kumar, Dibakar Rakshit

Summary: The study explores the use of phase change materials (PCM) as a retrofit with Heating Ventilation and Air-conditioning systems (HVAC) to reduce energy consumption and improve air quality. By incorporating PCM with specific thickness and fin configurations, significant energy savings can be achieved in comparison to standard HVAC systems utilizing R134a. This research provides policymakers with energy-efficient and sustainable solutions for HVAC systems to combat climate change.

APPLIED THERMAL ENGINEERING (2024)

Article Thermodynamics

Quantitative evaluation of radiative heat transfer from reactor surface to multiphase reaction medium in a supercritical water gasification reactor for coal

Zhenhua Ren, Xiangjin Meng, Xingang Qi, Hui Jin, Yunan Chen, Bin Chen, Liejin Guo

Summary: This paper investigates the heat transfer mechanism and factors influencing thermal radiation in the process of supercritical water gasification (SCWG) of coal, and proposes a comprehensive numerical model to simulate the process. Experimental validation results show that thermal radiation accounts for a significant proportion of the total heat exchange in the reactor and a large amount of radiant energy exists in the important spectral range of supercritical water. Enhancing radiative heat transfer can effectively increase the temperature of the reaction medium and the gasification rate.

APPLIED THERMAL ENGINEERING (2024)

Article Thermodynamics

Innovative experimental approach for the dynamic Multi-Variable investigation of Pulsating heat Pipes

Mauro Abela, Mauro Mameli, Sauro Filippeschi, Brent S. Taft

Summary: Pulsating Heat Pipes (PHP) are passive two-phase heat transfer devices with a simple structure and high heat transfer capabilities. The actual unpredictability of their dynamic behavior during startup and thermal crisis hinders their large-scale application. An experimental apparatus is designed to investigate these phenomena systematically. The results show that increasing the number of evaporator sections and condenser temperature improves the performance of PHP. The condenser temperature also affects the initial liquid phase distribution and startup time.

APPLIED THERMAL ENGINEERING (2024)

Article Thermodynamics

Development and experimental study of a 3-dimensional enhanced heat pipe radiator for cooling high-power electronic devices

Ke Gan, Ruilian Li, Yi Zheng, Hui Xu, Ying Gao, Jiajie Qian, Ziming Wei, Bin Kong, Hong Zhang

Summary: A 3-dimensional enhanced heat pipe radiator has been developed to improve heat dissipation and temperature uniformity in cooling high-power electronic components. Experimental results show that the radiator has superior heat transfer performance compared to a conventional aluminum fin radiator under different heating powers and wind speed conditions.

APPLIED THERMAL ENGINEERING (2024)

Article Thermodynamics

Optimizing heat transfer characteristics in dry centrifugal Granulation: Impact of particle population trajectory and cooling strategies

Xinyi Zhang, Shuzhong Wang, Daihui Jiang, Zhiqiang Wu

Summary: This study focuses on recovering waste heat from blast furnace slag using dry centrifugal pelletizing technology. A comprehensive two-dimensional model was developed to analyze heat transfer dynamics and investigate factors influencing heat exchange efficiency. The findings have important implications for optimizing waste heat recovery and ensuring safe operations.

APPLIED THERMAL ENGINEERING (2024)

Article Thermodynamics

Impact of jet intermittency on surface-structured heat sinks for electronics liquid cooling

Xincheng Wu, An Zou, Qiang Zhang, Zhaoguang Wang

Summary: The boosting heat generation rate of high-performance processors is challenging traditional cooling techniques. This study proposes a combined design of active jet intermittency and passive surface modification to enhance heat transfer.

APPLIED THERMAL ENGINEERING (2024)