4.5 Review

Plug & abandonment of offshore wells: Ensuring long-term well integrity and cost-efficiency

Journal

JOURNAL OF PETROLEUM SCIENCE AND ENGINEERING
Volume 173, Issue -, Pages 478-491

Publisher

ELSEVIER
DOI: 10.1016/j.petrol.2018.10.049

Keywords

Plug and abandonment; Well integrity; Cost-efficiency; Barriers; Subsea

Funding

  1. Research Council of Norway through PETROSAM2 program [247589]
  2. Research Council of Norway through PETROMAKS2 program [247589]
  3. Research Council of Norway
  4. Aker BP
  5. ConocoPhillips
  6. Equinor
  7. Wintershall through the research centre SFI DrillWell

Ask authors/readers for more resources

There is an upcoming P&A wave of wells that need to be permanently plugged and abandoned, especially in mature, offshore areas such as the North Sea and Gulf of Mexico. It is important to ensure that plugged wells do not leak after abandonment, as there could be several potential leak paths such as microannuli in plugged wells. To ensure well integrity after abandonment, permanent well barriers must extend across the full cross section of the well. That includes establishing barriers in all annuli, which could however be quite time-consuming and thus costly. This paper is a review of challenges and technologies for P&A of offshore wells, with an emphasis on cost-effective solutions while establishing permanent well barriers. An overview of cement and other plugging materials is given, as well as a discussion of different types of potential leak paths and failure mechanisms in permanently plugged and abandoned wells. Moreover, recent technology developments such as utilizing shale as barrier for P&A are described. A discussion on the special considerations related to P&A of subsea wells is also included.

Authors

I am an author on this paper
Click your name to claim this paper and add it to your profile.

Reviews

Primary Rating

4.5
Not enough ratings

Secondary Ratings

Novelty
-
Significance
-
Scientific rigor
-
Rate this paper

Recommended

Article Energy & Fuels

Experimental Study of Hydraulic Sealability and Shear Bond Strength of Cementitious Barrier Materials

Mohammadreza Kamali, Mahmoud Khalifeh, Elsayed Eid, Arild Saasen

Summary: In this experimental study, two different cementitious materials were examined for their hydraulic bond strength and shear bond strength. It was found that additives used in slurry preparation can affect the hydraulic sealability of the material, and rusty corroded steel provides better hydraulic sealability than clean machined steel for the same cementitious material. No correlation was found between the shear bond and hydraulic bond strength of different barrier materials, with geopolymer showing the lowest shear bond strength but the highest hydraulic sealability.

JOURNAL OF ENERGY RESOURCES TECHNOLOGY-TRANSACTIONS OF THE ASME (2022)

Article Energy & Fuels

Application of non-parametric statistical methods to predict pumpability of geopolymers for well cementing

Hassan Hamie, Anis Hoayek, Bassam El-Ghoul, Mahmoud Khalifeh

Summary: Geopolymers, as a potential alternative to Portland cement, have gained wider acceptance in the scientific world. Through laboratory experiments and statistical models, it is possible to anticipate the consistency of geopolymer mixtures, thereby reducing the number of trials and time required for experiments.

JOURNAL OF PETROLEUM SCIENCE AND ENGINEERING (2022)

Article Energy & Fuels

A method for assessing drilling fluid induced formation damage in permeable formations using ceramic discs

Karl Ronny Klungtvedt, Arild Saasen

Summary: Core flooding tests are not practical for screening and adjusting drilling fluid compositions due to limitations in time, cost, and access to representative samples. A simplified method for testing mass change of ceramic discs has been suggested as a cost-effective alternative for comparing different drilling fluids.

JOURNAL OF PETROLEUM SCIENCE AND ENGINEERING (2022)

Article Energy & Fuels

Characterization of the mud displacement in an enlarged wellbore: An integrated rock-fluid model

Yuxing Wu, Saeed Salehi, Mahmoud Khalifeh

Summary: Cement-mud displacement is crucial for the sealability of cement sheaths. This study used a 3D computational fluid dynamics model to investigate mud displacement in an irregular horizontal well. The results showed that residual mud mainly exists in the upper annulus of the enlarged section. Geopolymer has better sealing performance and can resist more water-based mud contamination.

JOURNAL OF NATURAL GAS SCIENCE AND ENGINEERING (2022)

Article Energy & Fuels

Invasion of CaCO3 particles and polymers into porous formations in presence of fibres

Karl Ronny Klungtvedt, Arild Saasen

Summary: Formation damage caused by invasion of drilling fluid particles and polymers into porous formations was assessed using a methodology. The study found that invasion of CaCO3 and polymers led to formation damage, and the presence of fibers limited the invasion. Higher applied pressures and larger pore-throat openings resulted in greater formation damage. The addition of fibers also reduced fluid loss and improved filter-cake permeability.

JOURNAL OF PETROLEUM SCIENCE AND ENGINEERING (2022)

Article Energy & Fuels

Hole cleaning and wet-granular rheology of rock cutting beds: Impact of drilling fluid composition

Camilo Pedrosa, Arild Saasen, Jan David Ytrehus

Summary: The formation of cuttings-beds is a crucial consideration during wellbore drilling operations, especially in highly deviated or horizontal wells. This study analyzes the bonding strength and stress required to break the formed bed of wetted cuttings using granular rheology methodology. The results show that the composition of the interstitial fluid significantly impacts the shear strength of the bed, with water-based drilling fluid exhibiting higher cohesion compared to oil-based drilling fluids.

GEOENERGY SCIENCE AND ENGINEERING (2023)

Article Multidisciplinary Sciences

Prediction of geopolymer pumpability and setting time for well zonal isolation-Using machine learning and statistical based models

Anis Hoayek, Mahmoud Khalifeh, Hassan Hamie, Bassam El-Ghoul, Rania Zogheib

Summary: In academia, geopolymers/alkali activated materials are gaining popularity as a substitute for Portland cement in the oil and gas industry. This study aims to address the lack of experimental data by using prediction models to accurately determine the pumpability of geopolymers. The results show that the Decision Tree model provides a simple and intuitive way to predict the behavior of geopolymers under different conditions.

HELIYON (2023)

Article Energy & Fuels

Assessment of induced fracturing and fracture sealing during drilling

Karl Ronny Klungtvedt, Jan Kristian Vasshus, Arild Saasen

Summary: Laboratory testing of lost circulation or loss prevention materials is typically conducted using permeable ceramic discs or sealing of slotted steel discs. The objective of this study was to design an experimental method for assessing the functionality of a drilling fluid to seal induced fractures in a porous formation, and to evaluate different fluid compositions using this method. Lower fluid loss was observed with oil-based fluids, but water-based fluids treated with loss prevention materials were more effective in sealing fractures.

GEOENERGY SCIENCE AND ENGINEERING (2023)

Article Energy & Fuels

Synthesis of sustainable one-part geopolymers for well cementing applications

Mohamed Omran, Sondre Hjelm, Mahmoud Khalifeh, Saeed Salehi

Summary: This work describes the synthesis of a new granite-based geopolymer mix design for well cementing applications. The early-age performance of the geopolymers was improved by modifying the chemical composition of the granite. Ground granulated blast-furnace slag (GGBFS) was used to optimize the mix design and enhance the fluid-state and solid-state properties. Pumpability, strength development, and mineralogy of the mixtures were studied. The use of GGBFS significantly reduces pumping time, increases density and consistency, and improves compressive strength.

GEOENERGY SCIENCE AND ENGINEERING (2023)

Article Energy & Fuels

A case study for tailored formulation of geopolymers aided by annular displacement simulations

Alondra Renteria, Pouya Khalili, Ian Frigaard, Mahmoud Khalifeh

Summary: The substitution of Ordinary Portland Cement (OPC) by geopolymer materials has the potential to reduce carbon footprint and provide more flexibility and durability in sealing oil and gas wells. However, geopolymer materials have chemical incompatibilities with commonly used drilling muds. This study presents a case study on designing compatible spacers for sealing wellbores with geopolymer, using 2D-gap averaged simulations to ensure minimal mud-geopolymer contamination and optimize displacement efficiency.

GEOENERGY SCIENCE AND ENGINEERING (2023)

Article Energy & Fuels

Measuring filter-cake cohesive strength and flowability

Karl Ronny Klungtvedt, Camilo Pedrosa, Arild Saasen

Summary: The filter-cake plays a critical role in reducing the wellbore permeability temporarily to prevent various issues. Its strength measurement is important for optimal drilling fluid design. By using a rheometer, the strength and flowability of filter-cakes were measured, and it was concluded that the addition of cellulose-based fibers can significantly increase the filter-cake strength.

GEOENERGY SCIENCE AND ENGINEERING (2023)

Article Energy & Fuels

Investigation of the hydraulic integrity of cement plug: Oilwell cementitious materials

Adijat A. Ogienagbon, Mahmoud Khalifeh

Summary: This study examines the hydraulic integrity of geopolymer as an alternative to cement in well cementing. The results show that geopolymer and Industrial expansive cement have higher hydraulic sealability compared to API class G cement. The study also reveals the influence of cement plug length on the hydraulic sealability of cementitious materials, highlighting the need for standards in laboratory-scale hydraulic sealability tests.

GEOENERGY SCIENCE AND ENGINEERING (2023)

Article Multidisciplinary Sciences

Retarding mechanism of Zn2+ species in geopolymer material using Raman spectroscopy and DFT calculations

Fawzi Chamssine, Luiz H. S. Gasparotto, Miguel Angelo Fonsecade Souza, Mahmoud Khalifeh, Julio Cezar de Oliveira Freitas

Summary: Geopolymers show great potential as an alternative to Ordinary Portland Cement for oil-well cementing and well abandonment. Zinc ions have been found to prolong the setting time of geopolymers by impeding the initial stages of silicate oligomerization. DFT calculations and Raman spectroscopy confirmed the retardation effect of zinc ions.

SCIENTIFIC REPORTS (2022)

Article Engineering, Petroleum

Experimental Evaluation of the Effect of Temperature on the Mechanical Properties of Setting Materials for Well Integrity

Adijat Ogienagbon, Mahmoud Khalifeh

Summary: This study examined the mechanical properties of zonal isolation materials such as rock-based geopolymer, thermosetting resin, and industrial class expansive cement under realistic well conditions by triaxial testing. The findings show that temperature and confining pressure have a significant impact on the compressive strength of these materials, while the effect on other mechanical properties varies. Neat Class G and geopolymer exhibited a decrease in friction angle with increasing test temperature.

SPE JOURNAL (2022)

Article Engineering, Petroleum

Bonding Mechanism of Zonal Isolation Materials to Clean and Rusted Casing

Mohammadreza Kamali, Mahmoud Khalifeh, Arild Saasen

Summary: In oil and gas and geothermal well construction, cementitious materials with durable chemical and mechanical properties and chemical compatibility with casing pipe are essential for zonal isolation and support of the casing. The stability of the casing-cement interface is crucial for long-term zonal isolation.

SPE JOURNAL (2022)

No Data Available