Engineering Design with Digital Thread

Digital Thread is a data-driven architecture that links together information generated from across the product lifecycle. Though Digital Thread is gaining traction as a digital communication framework to streamline design, manufacturing, and operation processes in order to more efficiently design, build, and maintain engineering products, a principled mathematical formulation describing the manner in which Digital Thread can be used for critical design decisions remains absent. The contribution of this paper is to present such a formulation from the context of a data-driven design and decision problem under uncertainty. This formulation accounts for the fact that the design process is highly iterative and not all information is available at once. Output design decisions are made not only on what data to collect but also on the costs and benefits involved in experimentation and sensor instrumentation to collect that data. The mathematical formulation is illustrated through an example design of a structural fiber-steered composite component. In this example, the methodology highlights how different sequencing of small-scale experimentation with manufacturing and deployment lead to different designs and different associated costs.