4.3 Article

Lubricant ageing effects on the friction characteristics of wet clutches

Publisher

SAGE PUBLICATIONS LTD
DOI: 10.1243/13506501JET734

Keywords

wet clutch; lubricant degradation; oxidation; ATF; stick-slip; shudder; lubricant ageing; sintered bronze; ruler; remaining useful life

Funding

  1. Swedish Foundation for Strategic Research (ProViking)
  2. Swedish research programme FFI

Ask authors/readers for more resources

The friction characteristics and performance of wet clutches have been investigated by several authors. Studies have also been made to understand the frictional performance during the service life of the clutch system. However, most lifetime studies have been conducted for systems with paper-based friction material so that systems using sintered bronze friction material remain largely unexplored. To study the friction performance of how these systems can vary over time, the friction characteristics for a clutch system using lubricants aged in three different ways were compared. The effects on friction characteristics resulting from oxidation of the lubricant, reduced additive concentration, and ageing under real operating conditions in a wet clutch test rig were studied. The oxidation effects on friction characteristics were examined using a modified waterless turbine oil oxidation stability test on a fully formulated lubricant. Five oxidation time periods from 48 to 408 h were investigated. For each period of oxidation, a friction performance test was run using a pin-on-disc machine. The ageing carried out in a wet clutch test rig is a standard test of a wet clutch systems manufacturer which is used in order to verify that an oil-friction disc combination will last the full service life of the specific application. This test gives a realistic ageing process similar to that in a wet clutch in a field test. Under boundary-lubricated conditions, additives are vital to the performance of wet clutches. Therefore, the effect of reducing the additive concentration in the oil was also studied, in the range of 10 to 100 per cent of the original additive package used in the fully formulated wet clutch lubricant. Results showed that a general friction increase can be observed for oxidation, additive reduction, and test rig ageing. It was also concluded that different methods of simulating the wet clutch ageing process differ and cannot be directly correlated with each other.

Authors

I am an author on this paper
Click your name to claim this paper and add it to your profile.

Reviews

Primary Rating

4.3
Not enough ratings

Secondary Ratings

Novelty
-
Significance
-
Scientific rigor
-
Rate this paper

Recommended

Article Engineering, Mechanical

Multi-body simulation and validation of fault vibrations from rolling-element bearings

Daniel Strombergsson, Par Marklund, Kim Berglund

Summary: This study presents a dynamic simulation model to evaluate the vibrational response of rolling-element bearings with defects, optimizing the accelerometer positions. The results show an optimal position close to the primary loaded zone, with validation test rig experiments demonstrating reasonable qualitative agreement.

PROCEEDINGS OF THE INSTITUTION OF MECHANICAL ENGINEERS PART J-JOURNAL OF ENGINEERING TRIBOLOGY (2021)

Article Engineering, Chemical

A New Film Parameter for Rough Surface EHL Contacts with Anisotropic and Isotropic Structures

Jonny Hansen, Marcus Bjorling, Roland Larsson

Summary: A new film parameter Lambda* was proposed in this study, taking into account the elasto-hydrodynamic lubrication effects induced by surface irregularities on the microscopic scale. The new model was validated through tribological tests and found to accurately predict the experimentally measured true mixed and full-film EHL regimes. The ability to accurately predict the mode of lubrication represents a major advance in designing tribological interfaces for optimal efficiency and durability.

TRIBOLOGY LETTERS (2021)

Article Chemistry, Multidisciplinary

Increasing Wind Turbine Drivetrain Bearing Vibration Monitoring Detectability Using an Artificial Neural Network Implementation

Daniel Strombergsson, Par Marklund, Kim Berglund

Summary: This study explores the use of artificial neural networks to predict specific bearing failures in wind turbine gearbox failures by establishing a relationship between rotational speed and condition indicator values. By training with healthy data, the ANN is able to predict condition indicator values without the influence of failure, improving detection sensitivity for gearbox shaft bearing failures and previously undetected planet bearing failures.

APPLIED SCIENCES-BASEL (2021)

Article Engineering, Mechanical

Bouncing ball lubrication

Roland Larsson

Summary: The study of the lubrication mechanisms in the bouncing and impacting of a ball on an oily plate led to collaboration between myself and Professor Duncan Dowson. During a short visit to Leeds University as a PhD student, Duncan's guidance and connections with knowledgeable individuals in the field significantly contributed to my personal and scientific growth.

PROCEEDINGS OF THE INSTITUTION OF MECHANICAL ENGINEERS PART J-JOURNAL OF ENGINEERING TRIBOLOGY (2021)

Article Engineering, Mechanical

Tribological behaviour and transfer layer development of self-lubricating polymer composite bearing materials under long duration dry sliding against stainless steel

Maria Rodiouchkina, Jonna Lind, Leonardo Pelcastre, Kim Berglund, Asa Kassman Rudolphi, Jens Hardell

Summary: This study investigates the dry sliding behavior of fiber-reinforced thermosets and thermoplastics against stainless steel under typical hydropower conditions. Results show that the wear rates of both materials decrease significantly with time, with the thermoplastics exhibiting a decrease in coefficient of friction due to accelerated material transfer observed after 80 hours, while the fiber-reinforced thermoset shows its highest transfer amount after 20 hours. Surface analysis reveals severe abrasive wear of the counter surface caused by wear debris from steel and reinforcements in the material, accompanied by simultaneous increase in coefficient of friction for the thermoset. Crosssectional analysis indicates thinner transfer layers and higher wear of the steel in the middle of the wear tracks where sliding speed and load cycles are highest. These findings contribute to a more accurate interpretation of tribological performance of these materials, emphasizing the importance of counter surface material selection.
Article Engineering, Mechanical

Effect of stroke length on friction and wear of self-lubricating polymer composites during dry sliding against stainless steel at high contact pressures

Maria Rodiouchkina, Henrik Lindsjo, Kim Berglund, Jens Hardell

Summary: The effect of stroke length on the tribological performance of polymer composites used for bearings in hydropower turbines was investigated. Results showed that increased stroke length led to higher wear rates, and different friction behaviors were observed for thermoset and thermoplastic materials. Surface analysis revealed more severe wear of the stainless-steel counter surface at longer stroke lengths.
Article Engineering, Mechanical

The impact of cross-country skiers' tucking position on ski-camber profile, apparent contact area and load partitioning

Kalle Kalliorinne, Gustav Hinder, Joakim Sandberg, Roland Larsson, Hans-Christer Holmberg, Andreas Almqvist

Summary: In cross-country skiing races, slight reductions in aerodynamic drag and friction can determine the race outcome. The geometry of the ski greatly affects the friction between the skis and snow. By analyzing the normal force location corresponding to plantar pressure, the ski camber can be characterized while performing different tucking positions. It was found that leaning backwards in a tucking position reduces the risk of contact between kick wax and snow.

PROCEEDINGS OF THE INSTITUTION OF MECHANICAL ENGINEERS PART P-JOURNAL OF SPORTS ENGINEERING AND TECHNOLOGY (2023)

Article Engineering, Mechanical

Characterisation of the Contact between Cross-Country Skis and Snow: A Macro-Scale Investigation of the Apparent Contact

Kalle Kalliorinne, Joakim Sandberg, Gustav Hinder, Roland Larsson, Hans-Christer Holmberg, Andreas Almqvist

Summary: In cross-country skiing competitions, small changes in resistive forces can significantly affect the results, highlighting the importance of understanding and measuring frictional properties. Research has shown that combining Artificial Neural Networks and deterministic methods can effectively predict the ski-camber profile under loading conditions and its macro-scale contact characteristics with snow.

LUBRICANTS (2022)

Article Engineering, Mechanical

Characterisation of the Contact between Cross-Country Skis and Snow: A Micro-Scale Study Considering the Ski-Base Texture

Kalle Kalliorinne, Bo N. J. Persson, Joakim Sandberg, Gustav Hinder, Roland Larsson, Hans-Christer Holmberg, Andreas Almqvist

Summary: In winter sports, the contact between equipment and snow or ice generates resistive force. The contact between skis and snow at different scales has been studied, showing that ski base textures with higher S-pk values have smaller real contact area and a rougher surface performs better at high speed by reducing viscous friction.

LUBRICANTS (2023)

Article Engineering, Electrical & Electronic

Thermal Elastohydrodynamic Analysis of a Worm Gear

Marko Tosic, Roland Larsson, Karsten Stahl, Thomas Lohner

Summary: This study investigates the elastohydrodynamic lubrication (EHL) between nonconjugate meshing tooth flanks of a worm gear. The contact is characterized by a slender elliptical shape and high sliding. A validated numerical EHL model considering non-Newtonian, thermal, and transient effects is used to analyze the complete contact area of the worm gear. The study identifies and discusses the design factors that influence EHL film formation in worm gears.

MACHINES (2023)

Article Engineering, Electrical & Electronic

Using Multivariate Quality Statistic for Maintenance Decision Support in a Bearing Ring Grinder

Muhammad Ahmer, Fredrik Sandin, Par Marklund, Martin Gustafsson, Kim Berglund

Summary: The stochastic nature of grinding processes presents a challenge in predicting surface quality. This paper introduces a novel approach to predict the overall quality of individual parts and implement condition-based maintenance using sensors. The model trained with T-2 labels achieves over 94% accuracy in comparison to measured results, enabling reliable maintenance decision-making.

MACHINES (2022)

Article Engineering, Mechanical

A Stress-State-Dependent Thermo-Mechanical Wear Model for Micro-Scale Contacts

Jamal Choudhry, Roland Larsson, Andreas Almqvist

Summary: Wear is a complex phenomenon that is influenced by material and surface properties, operating conditions, and the surrounding environment. At the micro-scale, wear is the result of material removal due to plastic deformation and fracture. This study adopts a three-dimensional finite element model to simulate and investigate the main mechanisms of wear at the contacting asperities of a metal pair, taking into account thermal effects as well.

LUBRICANTS (2022)

Article Engineering, Mechanical

Influence of Counter Surface Roughness and Lay on the Tribological Behaviour of Self-Lubricating Bearing Materials in Dry Sliding Conditions at High Contact Pressures

Maria Rodiouchkina, Kim Berglund, Fredrik Forsberg, Ilia Rodushkin, Jens Hardell

Summary: This study investigates the influence of stainless-steel counter surface roughness and lay on the tribological behavior of self-lubricating polymer composite bearings used in Kaplan turbines. The results show that overly smooth surfaces result in higher friction and wear of the counter surface, while rougher surfaces have a negative effect on the wear of the polymers.

LUBRICANTS (2022)

Article Engineering, Mechanical

A Closer Look at the Contact Conditions of a Block-on-Flat Wear Experiment

Andre Rudnytskyj, Roland Larsson, Carsten Gachot

Summary: This study uses the finite element method and wear model to model the dry linear reciprocating block-on-flat wear experiment, and investigates the influence of block surface and alignment on the results. The changes in geometric shape and contact pressure are quantified using an extrapolation scheme.

LUBRICANTS (2022)

Article Engineering, Mechanical

A Novel Reciprocating Tribometer for Friction and Wear Measurements with High Contact Pressure and Large Area Contact Configurations

Kim Berglund, Maria Rodiouchkina, Jens Hardell, Kalle Kalliorinne, Jens Johansson

Summary: The study aims to develop a novel reciprocating tribometer and test method that enables friction and wear tests under low-speed reciprocatory sliding with high contact pressures, and to evaluate the friction and wear performance of self-lubricating bearings for specific operating conditions found in Kaplan turbines.

LUBRICANTS (2021)

Article Engineering, Mechanical

A statistics view of contact pressure distribution for normal contact of fractal surfaces

Huiyi Yang, Yang Xu, Chao Xu

Summary: This study focuses on the impact of dry friction interfaces on the dynamics of jointed structures, particularly on the statistics of contact pressure distribution. Through experimental and simulation analysis, it is found that surface roughness and contact load have significant effects on contact area, contact stiffness, and mean contact pressure.

PROCEEDINGS OF THE INSTITUTION OF MECHANICAL ENGINEERS PART J-JOURNAL OF ENGINEERING TRIBOLOGY (2024)

Article Engineering, Mechanical

Influence of the metal coating on nano-cutting process of cubic silicon carbide

Guanglan Hu, Houfu Dai

Summary: The effect of metal coating on the machinability of cubic silicon carbide was investigated using molecular dynamics simulation. The results showed that the type of coating has a significant impact on cutting force, surface morphology, stress, and tool wear. Among the three metals studied, Cu coating had the greatest impact on improving cutting performance.

PROCEEDINGS OF THE INSTITUTION OF MECHANICAL ENGINEERS PART J-JOURNAL OF ENGINEERING TRIBOLOGY (2024)

Article Engineering, Mechanical

A new coated self-lubricating spherical plain bearing with high performance and excellent security

Yunfan Liu, Guozheng Ma, Lina Zhu, Cuihong Han, Zhen Li, Bin Zhang, Haichao Zhao, Haidou Wang, Shuying Chen

Summary: The service performance of coated self-lubricating spherical plain bearings can be improved by applying self-lubricating coatings, especially double-sided coatings. The presence of a large-area and complete mixed friction transfer film on the contact surfaces can cause a signal downstage before the signal mutation stage.

PROCEEDINGS OF THE INSTITUTION OF MECHANICAL ENGINEERS PART J-JOURNAL OF ENGINEERING TRIBOLOGY (2024)

Article Engineering, Mechanical

Investigation of the tribological properties of POM and UHMWPE radial journal bearings made with different surface quality

Yakup Artun, C. Oktay Azeloglu, Gokhan Taylan

Summary: This article investigates the tribological properties of polymer journal bearings, particularly focusing on radial journal bearings made from UHMWPE and POM materials with different surface qualities. The study examines the performance of these bearings under varying load and speed conditions, and analyzes the relationship between material and surface roughness in tribological performance.

PROCEEDINGS OF THE INSTITUTION OF MECHANICAL ENGINEERS PART J-JOURNAL OF ENGINEERING TRIBOLOGY (2024)