Article
Computer Science, Information Systems
Feiyan Han, Longlong He, Zhitao Hu, Chuanwei Zhang
Summary: This study proposes a cutter selection method based on the optimal skeleton, extracting skeleton curves and nodes, and solving an optimization model using Genetic Algorithm to determine the optimal tool combination and skeleton. Experimental results in trochoidal milling show significant improvement in processing efficiency.
Article
Engineering, Manufacturing
Zhaoyu Li, Dong He, Ke Xu, Fubao Xie, Kai Tang
Summary: This paper presents a five-axis trochoidal milling tool path planning algorithm for machining arbitrary 3D curved cavities. The algorithm aims to minimize the use of the rotary axis with the largest moment of inertia, while meeting various constraints such as the cutting force threshold. Computer simulations and physical cutting experiments confirm the feasibility and advantages of the proposed method.
JOURNAL OF MANUFACTURING SCIENCE AND ENGINEERING-TRANSACTIONS OF THE ASME
(2022)
Article
Engineering, Manufacturing
Mohamed Wagih, Ibrahem Maher, Hassan El-Hofy, Jiwang Yan, Mohsen A. Hassan
Summary: Trochoidal milling is a machining method used to extend cutting tool life. This paper analyzes and experiments the elliptical tool path and proposes a novel linear-elliptical tool path to enhance the performance. The effects on material removal rate, cutting forces, walls waviness, and surface roughness are investigated. The results show improved material removal rate and surface quality, making the linear-elliptical paths promising in increasing the performance of trochoidal milling.
CIRP JOURNAL OF MANUFACTURING SCIENCE AND TECHNOLOGY
(2023)
Article
Engineering, Electrical & Electronic
Xuefeng Yang, Xulin Cai, Wenan Yang, Youpeng You
Summary: A contour parallel tool path generation method for pocket machining is developed based on sound field synthesis theory. The method extracts the simplified medial axis tree of the pocket and obtains the final tool path through sound field synthesis. Experimental results demonstrate that the tool path obtained by the novel method has advantages in improving machining quality and efficiency.
Article
Computer Science, Interdisciplinary Applications
Zhaoyu Li, Pengcheng Hu, Fubao Xie, Kai Tang
Summary: This paper presents a multi-layer five-axis trochoidal milling method for machining an arbitrary 3D deep slot, aiming at minimizing the total cutting time while satisfying the critical physical constraints on the tool. Both computer simulation and physical cutting experiments confirm the feasibility and advantages of the proposed method.
ROBOTICS AND COMPUTER-INTEGRATED MANUFACTURING
(2021)
Article
Engineering, Manufacturing
O. Rodriguez-Alabanda, G. Guerrero-Vaca, E. Molero, P. E. Romero
Summary: The study evaluates the deep slot milling process of EN AW 2024-T3 aluminium alloy using a stretched trochoidal toolpath, with a focus on optimizing rules for material removal rate, surface roughness, and electric energy consumption under different machining conditions. Cutting speed and feed/tooth have significant effects on material removal rate, while surface quality is mainly influenced by radial depth of cut and feed/tooth. Linear regression models generated from the results show good reliability in predicting and optimizing MRR, EEC, and Ra-wall and Ra-bottom.
CIRP JOURNAL OF MANUFACTURING SCIENCE AND TECHNOLOGY
(2021)
Article
Computer Science, Interdisciplinary Applications
Chih-Hsing Chu, Yuansheng Zhou, En-Meng Liu, Jinyuan Tang
Summary: This paper proposes a computational scheme to improve the machining accuracy of five-axis flank milling of spiral bevel gears by optimizing the tool path and cutter geometry. The scheme minimizes the geometric deviations between the machined surface and original design using heuristics and optimization algorithms. The meshing performance is further enhanced by optimizing the design of form cutters.
JOURNAL OF COMPUTATIONAL DESIGN AND ENGINEERING
(2022)
Article
Engineering, Manufacturing
Isaac M. Nault, Gehn D. Ferguson, Aaron T. Nardi
Summary: A 3D deposition model and tool path optimization algorithm are developed for cold spray additive manufacturing, allowing for the manufacture of arbitrary convex deposit shapes. The model is calibrated and the optimization scheme is evaluated through experiments.
ADDITIVE MANUFACTURING
(2021)
Article
Automation & Control Systems
Adam Jacso, Basant Singh Sikarwar, Rakesh Kumar Phanden, Rajeev Kumar Singh, Janakarajan Ramkumar, Govind N. Sahu
Summary: Trochoidal milling has gained popularity in recent years due to its high productivity and long tool life in cutting difficult-to-machine materials. This study proposes a new tool path generation algorithm that maximizes the average material removal rate while controlling the tool load. The results show that this method exceeds existing methods in terms of productivity and offers improved control over tool load and path smoothness.
INTERNATIONAL JOURNAL OF ADVANCED MANUFACTURING TECHNOLOGY
(2022)
Article
Computer Science, Software Engineering
Shuoxue Sun, Shichao Yan, Shanglei Jiang, Yuwen Sun
Summary: This paper proposes a novel framework for generating high-accuracy tool paths for 5-axis flank milling of ruled surfaces with a conical cutter. The framework utilizes the instantaneous envelope surface of each planned cutter location and optimizes the path tangents to achieve high precision machining. Accurate tool paths can be achieved point-by-point without subsequent optimization.
COMPUTER-AIDED DESIGN
(2022)
Article
Computer Science, Software Engineering
Pengbo Bo, Hongyu Fan, Michael Barton
Summary: A novel method for trochoidal flank milling of 3D cavities bounded by free-form surfaces is introduced, which incorporates the shape of the tool into the optimization cycle and ensures high precision quality. It also supports multi-layer approach and maximizes the material removal rate while meeting machining tolerances.
COMPUTER-AIDED DESIGN
(2022)
Article
Multidisciplinary Sciences
Anderson Junior dos Santos, Diogo Azevedo de Oliveira, Natalia Fernanda Santos Pereira, Alexandre Mendes Abrao, Juan Carlos Campos Rubio, Marcelo Araujo Camara
Summary: Burrs produced by end micromilling, which are attached to the machined component and lie along the edge of the slot, pose challenges in characterization and control. This study investigates the influence of machining parameters and strategies on forces and size of top burrs generated during dry micromilling of grade 4 titanium. The ratio of feed per tooth to tool edge radius (f(z)/rho) and axial depth of cut were found to be determining parameters for reducing the dimensions of top burrs. Down micromilling resulted in wider and higher top burrs compared to up micromilling, while the conventional path exhibited higher specific cutting energy than the trochoidal path.
ARABIAN JOURNAL FOR SCIENCE AND ENGINEERING
(2023)
Article
Engineering, Industrial
Erkan Gunpinar, Arash Armanfar
Summary: This paper introduces a new additive manufacturing technique (Helical5AM) that utilizes helical print-paths and collision-free tool orientation to obtain AM parts with desirable mechanical properties.
JOURNAL OF MATERIALS PROCESSING TECHNOLOGY
(2022)
Article
Engineering, Manufacturing
Ezgi Kucukdeger, Blake N. Johnson
Summary: This work presents a closed-loop controlled path planning method for microextrusion 3D printing on moving substrates and objects. The method utilizes real-time sensing of local object-tool offset and feedback control of the microextrusion nozzle z-axis position. The method enables conformal microextrusion 3D printing on moving substrates and objects, demonstrating its utility in various emerging applications.
JOURNAL OF MANUFACTURING PROCESSES
(2023)
Article
Automation & Control Systems
Long Qian, Liqiang Zhang, Qiuge Gao, Jie Yang
Summary: This paper discusses the importance and steps of tool axis vector optimization in mirror milling of thin-walled parts. By planning the machining path and optimizing the tool axis vector based on kinematic constraints, the quality and efficiency of the machining process can be greatly improved. The feasibility of the proposed optimization model is verified through simulation and experimentation.
INTERNATIONAL JOURNAL OF ADVANCED MANUFACTURING TECHNOLOGY
(2023)
Review
Engineering, Industrial
Marcos Pagliosa, Guilherme Tortorella, Joao Carlos Espindola Ferreira
Summary: This paper identifies the positive interaction between Industry 4.0 (I4.0) technologies and Lean Manufacturing (LM) practices, leading to improved operational performance. Future research should focus on validating synergies, examining effects on all levels of flow, and evaluating the impact on operational performance.
JOURNAL OF MANUFACTURING TECHNOLOGY MANAGEMENT
(2021)
Article
Engineering, Multidisciplinary
Guilherme Branco Loureiro, Joao Carlos Espindola Ferreira, Paulo Henrique Zen Messerschmidt
RESEARCH IN ENGINEERING DESIGN
(2020)
Article
Green & Sustainable Science & Technology
Julian Fernando Ordonez Duran, Josep M. Chimenos, Merce Segarra, Paola Andrea de Antonio Boadal, Joao Carlos Espindola Ferreira
CLEAN TECHNOLOGIES AND ENVIRONMENTAL POLICY
(2020)
Article
Green & Sustainable Science & Technology
Lucilene Goncalves da Costa, Joao Carlos Espindola Ferreira, Vikas Kumar, Jose Arturo Garza-Reyes
Summary: Companies invest in efficient production systems to lower costs and remain competitive, while environmental sustainability efforts are often driven by government regulations. However, many companies focus on minimizing environmental impacts in the early stages of product life cycle, neglecting sustainability management post-use. This study developed sustainability indicators for the electronics industry to assess environmental practices related to product recovery after use, revealing how companies are working to reduce environmental impacts at the end of product life cycle.
CLEAN TECHNOLOGIES AND ENVIRONMENTAL POLICY
(2022)
Article
Green & Sustainable Science & Technology
Marcelo Bataglin, Joao Carlos Espindola Ferreira
JOURNAL OF CLEANER PRODUCTION
(2020)
Article
Green & Sustainable Science & Technology
Jessica Ceolin de Bona, Joao Carlos Espindola Ferreira, Julian Fernando Ordon
Summary: This study investigates the repowering potential of wind farms in Brazil and examines various technical and economic factors affecting repowering projects. The results suggest that repowering should focus on wind turbines with less than 2.0 MW. Financial indicators and energy selling tariffs play a crucial role in determining the feasibility of repowering projects.
RENEWABLE & SUSTAINABLE ENERGY REVIEWS
(2021)
Article
Computer Science, Interdisciplinary Applications
Eduardo Harbs, Gabriel H. Negri, Guilherme Jarentchuk, Allan Y. Hasegawa, Roberto S. U. Rosso Jr, Marcelo da Silva Hounsell, Fernando H. Lafratta, Joao Carlos Ferreira
Summary: This paper presents a manufacturing system compliant to IEC 61499 and STEP-NC standards, integrating them to meet the requirements of interoperability and flexibility. Through the development and experimentation of a system named CNC-C-2, unprecedented interoperability and flexibility were achieved, showing the potential of compliance to Function Blocks and STEP-NC standards.
INTERNATIONAL JOURNAL OF COMPUTER INTEGRATED MANUFACTURING
(2021)
Article
Chemistry, Multidisciplinary
Laurence C. Magalhaes, Luciano C. Magalhaes, Jhonatan B. Ramos, Luciano R. Moura, Renato E. N. de Moraes, Joao B. Goncalves, Wilian H. Hisatugu, Marcelo T. Souza, Luis N. L. de Lacalle, Joao C. E. Ferreira
Summary: Digitization and virtualization are key factors in the era of Industry 4.0. Digital twins can increase the efficiency of various productive sectors, but there are challenges in using this technology in a Flexible Manufacturing System (FMS). Existing solutions are often expensive and complex to implement. This study presents a low-cost digital twin method for FMS, which uses an ERP system module to digitize the physical entity and sensors to provide real-time information, improving production efficiency and management.
APPLIED SCIENCES-BASEL
(2022)
Article
Green & Sustainable Science & Technology
Paola Andrea de Antonio Boada, Julian Fernando Ordonez Duran, Fabio Leonardo Gomez Avila, Joao Carlos Espindola Ferreira
Summary: This study evaluates the presence of sustainability parameters in the product development process, finds that sustainability has independence and relevance in product planning, and allows for short, medium, and long-term actions. The characteristics and development potential of two ecosystems are compared, and a sustainable baseline is established.
Proceedings Paper
Engineering, Multidisciplinary
Ruben Dario Solarte Bolanos, Sanderson Cesar Macedo Barbalho, Antonio Carlos Valdiero, Joao Carlos Espindola Ferreira, Alan Mavignier
Summary: The complexity of products not only affects development time, but also impacts production in terms of costs, lead times, quality, and customer satisfaction. The complexity of a product has significant implications for manufacturing organization and product management. A complex product consists of numerous components or agents that interact with each other and the environment. This article proposes a methodology to measure the complexity of mechatronic products, which involves studying various methodologies used by different authors. The proposed methodology is applied to measure the complexity of four products manufactured by a Brazilian company, using tools such as the Design Structure Matrix (DSM) to calculate the complexity of interconnections between subsystems.
PRODUCT LIFECYCLE MANAGEMENT PLM IN TRANSITION TIMES: THE PLACE OF HUMANS AND TRANSFORMATIVE TECHNOLOGIES, PLM 2022
(2023)
Proceedings Paper
Computer Science, Information Systems
Ruben Dario Solarte Bolanos, Antonio Carlos Valdiero, Luiz Antonio Rasia, Joao Carlos Espindola Ferreira
Summary: Mechatronics is an interdisciplinary field that integrates mechanical engineering, electrical engineering, and computer science. This article aims to identify research trends in NPD mechatronics projects through a bibliographic review. The findings suggest a trend towards reducing the cost of mechatronic products and incorporating concepts from Industry 4.0 into NPD mechatronics projects to facilitate collaboration and knowledge reuse.
PRODUCT LIFECYCLE MANAGEMENT: GREEN AND BLUE TECHNOLOGIES TO SUPPORT SMART AND SUSTAINABLE ORGANIZATIONS, PT II
(2022)
Proceedings Paper
Computer Science, Information Systems
Fausto Estevao Zanatta, Joao Carlos Espindola Ferreira
Summary: This paper proposes a method of strategic alignment in product design development and applies it to the electric grill product of a manufacturing company, resulting in innovative and significant improvements.
PRODUCT LIFECYCLE MANAGEMENT: GREEN AND BLUE TECHNOLOGIES TO SUPPORT SMART AND SUSTAINABLE ORGANIZATIONS, PT II
(2022)
Proceedings Paper
Green & Sustainable Science & Technology
Renan C. Santos, Milton Pereira, Joao C. E. Ferreira
PROCEEDINGS OF THE 2020 IEEE GREEN TECHNOLOGIES CONFERENCE (GREENTECH)
(2020)
Review
Computer Science, Information Systems
Alberto J. Alvares, Efrain Rodriguez, Cristhian I. Riano Jaimes, Juan S. Toquica, Joao C. E. Ferreira
Article
Environmental Studies
Henrique Guilherme da Silva, Joao Carlos Espindola Ferreira, Vikas Kumar, Jose Arturo Garza-Reyes
MANAGEMENT OF ENVIRONMENTAL QUALITY
(2020)