4.4 Article

High-value products from the catalytic hydrolysis of polycarbonate waste

Journal

POLYMER JOURNAL
Volume 42, Issue 6, Pages 438-442

Publisher

NATURE PUBLISHING GROUP
DOI: 10.1038/pj.2010.21

Keywords

additives; bisphenol-A; phenols; steam hydrolysis; WEEE waste

Funding

  1. Ministry of Education, Science, Sports, and Culture [21241018, 2009]
  2. Grants-in-Aid for Scientific Research [21241018] Funding Source: KAKEN

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The purpose of this study was to investigate the effect of additives on the recycling of waste polycarbonate (PC) by hydrolysis in a steam atmosphere. PC containing a variety of additives was obtained from waste electrical and electronic equipment (WEEE) and was hydrolyzed at 300 and 500 degrees C in a semibatch reactor in the presence of MgO and CaO. Valuable phenolic products were obtained at high yield, with a product distribution that was strongly dependent on temperature. Bisphenol A (BPA) was the major product formed from the hydrolysis of waste PC at 300 degrees C and was obtained in a maximum yield of 91%, and degradation products of BPA such as phenol and 4-isopropenyl phenol were obtained at 500 degrees C. The presence of polystyrene and triphenyl phosphate in waste PC reduced the rate of the reaction by preventing steam from interacting with the surface of PC. Although pure PC was completely hydrolyzed within 15 min, hydrolysis of waste PC took 30-60 min. However, the hydrolysis of PC in a steam atmosphere is an appropriate method for materials that cannot be treated by solvolysis. Polymer Journal (2010) 42, 438-442; doi:10.1038/pj.2010.21; published online 31 March 2010

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