One-step large scale gas phase synthesis of Mn2+ doped ZnS nanoparticles in reducing flames

Metal sulfide nanoparticles have attracted considerable interest because of their unique semiconducting and electronic properties. In order to prepare these fascinating materials at an industrial scale, however, solvent-free, dry processes would be most advantageous. In the present work, we demonstrate how traditional oxide nanoparticle synthesis in flames can be extended to sulfides if we apply a careful control on flame gas composition and sulfur content. The ultra-fast (<1 ms) gas phase kinetics at elevated temperatures allow direct sulfidization of metals in flames (MOx double right arrow MSx). As a representative example, we prepared air-stable Mn2+ doped zinc sulfide nanoparticles. Post-sintering of the initially polycrystalline nanopowder resulted in a material of high crystallinity and improved photoluminescence. An analysis of the thermodynamics, gas composition, and kinetics in these reducing flames indicates that the here-presented extension of flame synthesis provides access to a broad range of metal sulfide nanoparticles and offers an alternative to non-oxide phosphor preparation.