Article
Engineering, Multidisciplinary
Zhelun Ma, Qinghua Wang, Jinlong Dong, Zhao Wang, Tianbiao Yu
Summary: This study establishes a thermal model to understand the processing mechanism of laser-assisted grinding (LAG) of alumina ceramic. An orthogonal experiment is designed for process optimization, and the advantages of LAG are demonstrated through surface topography analysis.
PRECISION ENGINEERING-JOURNAL OF THE INTERNATIONAL SOCIETIES FOR PRECISION ENGINEERING AND NANOTECHNOLOGY
(2021)
Article
Engineering, Mechanical
Yuying Yang, Min Yang, Changhe Li, Runze Li, Zafar Said, Hafiz Muhammad Ali, Shubham Sharma
Summary: Micro-grinding is an important step in most surgical operations, but technical challenges such as insufficient cooling capacity, poor visibility, and high grinding temperature have hindered its progress. To address these issues, a new micro-grinding process called ultrasonic vibration-assisted nanoparticle jet mist cooling (U-NJMC) is proposed, combining the advantages of ultrasonic vibration and nanoparticle jet mist cooling. The combined effect of U-NJMC on cooling has been investigated and compared to other grinding methods. Results show that U-NJMC significantly reduces grinding force, friction coefficient, specific grinding energy, and grinding temperature, making it a promising approach for clinical surgical micro-grinding of biological bone.
FRONTIERS OF MECHANICAL ENGINEERING
(2023)
Article
Engineering, Industrial
Zhelun Ma, Qinghua Wang, Hao Chen, Liaoyuan Chen, Sheng Qu, Zixuan Wang, Tianbiao Yu
Summary: In this study, a predictive model for grinding force during laser-assisted grinding (LAG) process is established, taking into account the mechanical properties of the material, micro interaction between grit and material, and random shapes and distributions of abrasive grits. The model explains the mechanism of reduction in grinding force during LAG. Experimental validation and investigation of grinding parameters show that optimal parameters can significantly reduce grinding force and improve surface integrity.
JOURNAL OF MATERIALS PROCESSING TECHNOLOGY
(2022)
Article
Mechanics
Longxu Yao, Zhanqiang Liu, Qinghua Song, Bing Wang, Yukui Cai
Summary: This study developed a prediction model for the axial and transverse grinding force components in rotary ultrasonic end grinding (RUEG) of SiO2f/SiO2 ceramic matrix composites. The model was validated by experimental results and the influence mechanism of process parameters on the grinding force components was explained.
COMPOSITE STRUCTURES
(2023)
Article
Automation & Control Systems
Guijian Xiao, Zhenyang Liu, Yanquan Geng, Yi He, Chen Li, Ouchuan Lin, Shengwang Zhu
Summary: In this study, a novel ultrashort-pulse laser-induced modification assisted grinding (LIMAG) method was proposed to enhance the machinability of titanium alloys. The results showed that LIMAG significantly reduced the grinding force, surface roughness, and grit wear, improving surface integrity and abrasive belt life. This research provides an important high-performance processing method for titanium alloy components.
INTERNATIONAL JOURNAL OF ADVANCED MANUFACTURING TECHNOLOGY
(2023)
Article
Automation & Control Systems
Guangyan Guo, Qi Gao, Quanzhao Wang, Shichao Pan
Summary: This paper investigates the grinding force variation of high volume fraction SiCp/Al composites and explores the influence of grinding parameters on grinding force through experiments and theoretical models.
INTERNATIONAL JOURNAL OF ADVANCED MANUFACTURING TECHNOLOGY
(2023)
Article
Automation & Control Systems
Guochao Qiao, Zhao Cheng, Wei Zheng, Shicheng Yi, Fujiang Zhang
Summary: This study investigated a grinding force model for the efficient and low-damage machining of ceramic matrix composites. The developed model accurately predicts the influence of each parameter on the grinding force, providing theoretical support for parameter screening and scheme optimization in actual production.
INTERNATIONAL JOURNAL OF ADVANCED MANUFACTURING TECHNOLOGY
(2022)
Article
Materials Science, Ceramics
Hongjun Xia, Guolong Zhao, Pengcheng Mao, Xiuqing Hao, Liang Li, Ning He
Summary: The study investigated a novel hybrid machining method named laser-induced oxidation assisted micro-milling (LOMM) for high hardness ceramic composites, which significantly reduced milling force and achieved well-machined surface quality.
CERAMICS INTERNATIONAL
(2021)
Article
Engineering, Mechanical
Zhenfei Guo, Bing Guo, Qingliang Zhao, Zhaoqi Zeng, Lei Xu
Summary: The wear characteristics of micro-structured CVD-D grinding tools were studied and compared with micro-structured CGDE and FGDMB grinding tools. The results showed that the micro-structured CVD-D tools had better wear resistance, higher grinding ratio, and lower grinding force. The wear form of the CVD-D tools was the shedding of the coating at the edge of the micro-structure, without graphitization wear observed.
Article
Materials Science, Multidisciplinary
Reza Abedinzadeh, Ehsan Norouzi, Davood Toghraie
Summary: The research focuses on the laser-assisted machining of aluminum based hybrid nanocomposites, investigating the effects of process parameters on surface roughness, cutting force and temperature. It was found that cutting speed and depth of cut have significant impacts on surface roughness and cutting force, respectively, with optimal cutting conditions identified at specific laser power, cutting speed, and cutting depth.
JOURNAL OF MATERIALS RESEARCH AND TECHNOLOGY-JMR&T
(2021)
Article
Automation & Control Systems
Jiabin Xu, Xiaoshuang Rao, Xiaoyu Xu, Kechong Wang, Bao Guo, Lifei Liu, Yingjie Li, Feihu Zhang
Summary: This paper presents a study on the surface modification of RB-SiC ceramic using cold atmospheric plasma (CAP) process. Through precision grinding tests and mathematical model analysis, the effect of the composite process on grinding force and surface material removal mechanism is revealed, and the technical difficulties in RB-SiC ceramic fabrication are solved.
INTERNATIONAL JOURNAL OF ADVANCED MANUFACTURING TECHNOLOGY
(2022)
Article
Engineering, Manufacturing
Zhelun Ma, Qinghua Wang, Hao Chen, Liaoyuan Chen, Fanwei Meng, Xin Chen, Sheng Qu, Zixuan Wang, Tianbiao Yu
Summary: Zirconia ceramics are widely used in various fields due to their outstanding biocompatibility, wear resistance, chemical resistance, and improved toughness. Laser-assisted grinding (LAG) is a potential machining process for hard and brittle materials. This study establishes a grinding wheel model considering stochastic process and proposes a predictive model for surface topography in LAG process. Experiments show that increasing laser power improves surface integrity and reduces sub-surface damage. The average power density is defined as an indicator for evaluating machining parameters.
JOURNAL OF MANUFACTURING PROCESSES
(2022)
Article
Chemistry, Analytical
Jingzhu Pang, Xia Ji, Yan Niu, Shaojun Chen
Summary: Laser ablation can improve the surface quality of zirconia ceramics, reduce grinding force, and enhance material removal rate.
Article
Chemistry, Physical
Bing Chen, Ye Guo, Shunshun Li, Guoyue Liu
Summary: In this study, laser ablation texture technology and precision grinding technology were combined to conduct grinding experiments of tungsten alloy. By comparing the results of ordinary grinding and laser ablation texture-assisted grinding, it was found that laser ablation texture-assisted grinding of tungsten alloy can improve surface morphology, reduce surface roughness and grinding force.
Article
Computer Science, Interdisciplinary Applications
Kangkang Song, Guijian Xiao, Shulin Chen, Xuetao Liu, Yun Huang
Summary: Robotic abrasive belt grinding has been successfully applied to the grinding and polishing of aerospace parts. However, it is very difficult to control the actual removal depth and force of the polished surface due to the flexible characteristics of robotic abrasive belt grinding and the time-varying characteristics of the polishing contact force, as well as the plastic and difficult-to-machine material properties of Inconel 718 alloy, which brings great challenges to robot automatic polishing.
ROBOTICS AND COMPUTER-INTEGRATED MANUFACTURING
(2023)