Article
Engineering, Multidisciplinary
Vinothkumar Sivalingam, Yanzhe Zhao, Ramkumar Thulasiram, Jie Sun, Guo Kai, Thangapandian Nagamalai
Summary: The research demonstrates that the use of ASCF machining significantly reduces vibration acceleration, improves surface roughness, and reduces tool wear. The lubrication effect of the spray coolant and the reduced cutting temperature are the main advantages of ASCF machining.
Article
Materials Science, Multidisciplinary
Michal Ociepa, Mariusz Jenek, Piotr Kurylo
Summary: The study compared the effects of coated and uncoated PCBN machining blades on the surface structure parameters of hardened steel, showing the advantages of using TiN and TiAlN-coated tools. The analysis revealed that coated tools had lower roughness parameters and reduced adhesive wear compared to uncoated tools.
Article
Materials Science, Multidisciplinary
Francisco Matos, Tiago E. F. Silva, Vitor F. C. Sousa, Francisco Marques, Daniel Figueiredo, Francisco J. G. Silva, Abilio M. P. de Jesus
Summary: Inconel 718 is highly valued in aerospace and nuclear industries, but machining this material is difficult due to rapid tool wear. In this study, turning experiments were conducted to evaluate the machinability of Inconel 718 using PCBN tools with different binder phases. It was found that cutting speeds and workpiece properties significantly influenced tool life, with notch wear being a major concern at lower speeds and flank wear at higher speeds. Tools with TiN-based binder outperformed TiC-based tools, exhibiting more consistent behavior during machining.
Article
Chemistry, Physical
Krzysztof Smak, Piotr Szablewski, Stanislaw Legutko, Bartlomiej Krawczyk, Edward Miko
Summary: This study investigates the influence of cutting insert coating type and its wear on the dimensional accuracy, surface microstructure, and roughness of the machined surface. Tests were conducted on Inconel 718 material using fine-grained carbide cutting inserts with coatings applied by PVD and CVD methods. Results show that the surface quality is significantly affected by the coating microhardness and method of application. The edge with the S205 coating applied by the CVD method exhibits the lowest roughness, lowest microhardness, and lowest wear, resulting in the best dimensional accuracy and surface layer microstructure. Conversely, the edge with the 1115-PVD coating exhibits the poorest dimensional accuracy and surface roughness, as well as the highest wear.
Article
Materials Science, Ceramics
Luqiang Tu, Liangliang Lin, Chao Liu, Tianchang Zheng, Yadi Deng, Lei Han, Qinglong An, Weiwei Ming, Ming Chen
Summary: Nickel-based superalloy is a critical material in aerospace for turbine engine components, but its poor machinability and low efficiency hinder its wide use. Cubic boron nitride (cBN) is a potential candidate with extreme hardness and inertness to process superalloys. This study systematically investigated the wear characteristic of cBN at different cutting speeds during the dry turning of Inconel 718 through experiments and FEM simulations. The effects of cutting speeds on cBN tool life and wear mechanisms were examined, and FEM simulations analyzed the influence of tool wear on the cutting edge temperature field and surface layer stress distribution of Inconel 718.
CERAMICS INTERNATIONAL
(2023)
Article
Engineering, Manufacturing
Thrinadh Jadam, Saurav Datta, Manoj Masanta
Summary: In the machining of Inconel 718 under dry conditions, the performance of coated cermet tools is superior to other insert types in terms of lower cutting force, better surface finish, and reduced white layer formation. PCBN tools exhibit minimal flank wear at cutting velocities up to 86m/min, but are severely affected by notch wear thereafter. Both cermet and PCBN inserts are susceptible to notching and coating dissipation, while WC-Co inserts primarily suffer from attrition wear.
MACHINING SCIENCE AND TECHNOLOGY
(2021)
Article
Engineering, Chemical
Ganggang Yin, Jianyun Shen, Ze Wu, Xian Wu, Feng Jiang
Summary: In this study, dry turning experiments were conducted on gray cast iron using a PCBN chamfered tool. The cutting temperature, cutting force, surface quality, and tool wear mechanisms were analyzed. The results show that the cutting temperature and cutting force increase with the increase in feed rate, depth of cut, and cutting speed, while the surface roughness decreases and then increases with an increase in feed rate.
Article
Engineering, Mechanical
Navneet Khanna, Jay Airao, Chandrakant K. Nirala, Grzegorz M. Krolczyk
Summary: This paper discusses the industrial demand for improving the machinability of Inconel 718. The study investigates the use of sustainable cooling strategies, such as minimum quantity lubrication (MQL), electrostatic minimum quantity lubrication (EMQL), and liquid carbon dioxide (LCO2), combined with ultrasonic-assisted turning, to reduce tool wear during machining. The experiments show that the combination of LCO2 and EMQL significantly reduces tool wear, power consumption, and cutting energy, while maintaining surface quality.
TRIBOLOGY INTERNATIONAL
(2022)
Article
Automation & Control Systems
Behzad Eskandari, Sukanta Bhowmick, Ahmet T. Alpas
Summary: The objective of this research is to investigate the effectiveness of using liquid nitrogen in turning Inconel 718 and to determine the suitable cutting parameters. The results show that the cutting performance of Inconel 718 under cryogenic condition is generally worse than flooded cutting, except for using the medium cutting parameters. The optimized cutting parameters for cryogenic cutting are determined to achieve the best cutting performance.
INTERNATIONAL JOURNAL OF ADVANCED MANUFACTURING TECHNOLOGY
(2022)
Article
Engineering, Manufacturing
Cleverson Pinheiro, Marcel Yuzo Kondo, Simone Simoes Amaral, Emanuele Schneider Callisaya, Jose Vitor Candido De Souza, Manoel Cleber De Sampaio Alves, Marcos Valerio Ribeiro
Summary: The study evaluated the impact of cutting speed, feed rate, tool, and lubrication parameters on the machining process of Inconel 718 superalloy, finding that a feed rate of 0.10 mm/rev and a cutting speed of 70 m/min provided optimal processing results.
MATERIALS AND MANUFACTURING PROCESSES
(2021)
Article
Automation & Control Systems
Liyong Chen, Qingzhong Xu, Yan Liu, Gangjun Cai, Jichen Liu
Summary: This research investigated the machinability of direct laser metal sintered Inconel 718 superalloy compared to wrought Inconel 718 superalloy. The results showed that using coated carbide tools for cutting LAM Inconel 718 superalloy resulted in lower cutting force, cutting temperature, and cutting vibration compared to wrought Inconel 718 superalloy.
INTERNATIONAL JOURNAL OF ADVANCED MANUFACTURING TECHNOLOGY
(2021)
Article
Automation & Control Systems
Liang Tan, Changfeng Yao, Dinghua Zhang, Minchao Cui, Xuehong Shen
Summary: This study investigates the effects of cutting tool wear on the machined surface integrity characteristics during milling of Inconel 718. It was found that cutting forces increase with greater tool flank wear width, while the highest cutting temperature decreases at a flank wear width of 0.3 mm.
INTERNATIONAL JOURNAL OF ADVANCED MANUFACTURING TECHNOLOGY
(2021)
Article
Automation & Control Systems
Haithem Khochtali, Yessine Ayed, Farhat Zemzemi, Wacef Bensalem
Summary: This study mainly focused on the tool wear characteristics in the rough turning of Inconel 718, aiming to improve tool life and surface integrity by introducing high-pressure coolant lubrication. The results showed that using HPC could reduce cutting and axial forces, improve chip fragmentation, increase tool life, and significantly influence wear mechanisms under various investigated cases.
INTERNATIONAL JOURNAL OF ADVANCED MANUFACTURING TECHNOLOGY
(2021)
Article
Engineering, Manufacturing
Chandrani Sadhukhan, Swarup Kumar Mitra, Ranjib Biswas, Mrinal Kanti Naskar
Summary: This article presents flank wear estimation during the turning process of Inconel 718 in dry cutting condition using unscented Kalman filter (UKF). The proposed model can be implemented for online tool wear monitoring and the UKF predicts the actual states of tool flank wear in real-time by measuring the cutting force variation. The simulation result shows better accuracy of UKF than EKF for tool condition monitoring.
MACHINING SCIENCE AND TECHNOLOGY
(2021)
Article
Engineering, Multidisciplinary
P. Szablewski
Summary: The paper compares the topography and load capacity of a surface obtained after longitudinal turning of Inconel 718 alloy using ceramic and carbide cutting inserts. The results show that ceramic inserts can achieve similar or even lower roughness parameters compared to carbide inserts with an anti-wear coating, although ceramic inserts have higher values of the roughness parameters on the rake face and flank face.
Article
Engineering, Industrial
Volodymyr Bushlya, Filip Lenrick, Jan-Eric Stahl, Rachid M'Saoubi
CIRP ANNALS-MANUFACTURING TECHNOLOGY
(2018)
Article
Automation & Control Systems
Mathias Agmell, Volodymyr Bushlya, Sampsa V. A. Laakso, Aylin Ahadi, Jan-Eric Stahl
INTERNATIONAL JOURNAL OF ADVANCED MANUFACTURING TECHNOLOGY
(2018)
Article
Engineering, Manufacturing
V Kryzhanivskyy, V Bushlya, O. Gutnichenko, R. M'Saoubi, J-E Stahl
INTERNATIONAL JOURNAL OF MACHINE TOOLS & MANUFACTURE
(2018)
Article
Engineering, Manufacturing
Fredrik Schultheiss, Mathias Agmell, Volodymyr Bushlya, Jan-Eric Stahl
PROCEEDINGS OF THE INSTITUTION OF MECHANICAL ENGINEERS PART B-JOURNAL OF ENGINEERING MANUFACTURE
(2019)
Article
Materials Science, Multidisciplinary
V. L. Solozhenko, V. Bushlya
JOURNAL OF SUPERHARD MATERIALS
(2019)
Article
Engineering, Mechanical
Daniel Johansson, Andrew Hrechuk, Volodymyr Bushlya, Malin Martensson, Antionette Can, Jan-Eric Stahl
Article
Materials Science, Ceramics
V Bushlya, A. Bjerke, V. Z. Turkevich, F. Lenrick, I. A. Petrusha, K. A. Cherednichenko, J-E Stahl
JOURNAL OF THE EUROPEAN CERAMIC SOCIETY
(2019)
Article
Physics, Applied
Vladimir L. Solozhenko, Volodymyr Bushlya, Jinming Zhou
JOURNAL OF APPLIED PHYSICS
(2019)
Article
Automation & Control Systems
Mathias Agmell, Volodymyr Bushlya, Rachid M'Saoubi, Oleksandr Gutnichenko, Oleg Zaporozhets, Sampsa V. A. Laakso, Jan-Eric Stahl
INTERNATIONAL JOURNAL OF ADVANCED MANUFACTURING TECHNOLOGY
(2020)
Article
Engineering, Manufacturing
V Kryzhanivskyy, R. M'Saoubi, J-E Stahl, V Bushlya
INTERNATIONAL JOURNAL OF MACHINE TOOLS & MANUFACTURE
(2019)
Article
Materials Science, Multidisciplinary
Yu. Yu. Rumiantseva, V. N. Bushlya, V. Z. Turkevich
JOURNAL OF SUPERHARD MATERIALS
(2019)
Article
Engineering, Mechanical
Mike Olsson, Filip Lenrick, Rachid M'Saoubi, Henrik Larsson, Andreas Markstrom, Igor Petrusha, Jan-Eric Stahl, Volodymyr Bushlya
Article
Materials Science, Multidisciplinary
V. Bushlya, I. Petrusha, O. Gutnichenko, O. Osipov, R. M'Saoubi, V. Turkevich, J. -E. Stahl
INTERNATIONAL JOURNAL OF REFRACTORY METALS & HARD MATERIALS
(2020)
Proceedings Paper
Engineering, Industrial
Andrew Hrechuk, Volodymyr Bushlya, Rachid M'Saoubi, Jan-Eric Stahl
17TH CIRP CONFERENCE ON MODELLING OF MACHINING OPERATIONS (17TH CIRP CMMO)
(2019)
Proceedings Paper
Engineering, Industrial
J. Johansson, O. Gutnichenko, J-E. Stahl, V. Bushlya, F. Schultheiss
26TH CIRP CONFERENCE ON LIFE CYCLE ENGINEERING (LCE)
(2019)
