Journal
JOURNAL OF THE ELECTROCHEMICAL SOCIETY
Volume 156, Issue 9, Pages C292-C297Publisher
ELECTROCHEMICAL SOC INC
DOI: 10.1149/1.3155442
Keywords
alloys; blades; boilers; chromium compounds; coal; corrosion protection; diffusion; evaporation; high-temperature effects; oxidation; pipes; turbines
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The U.S. Department of Energy's goals include power generation from coal at 60% efficiency, which requires steam conditions of up to 760 degrees C and 340 atm, so-called ultrasupercritical conditions. Evaporation of protective chromia scales is a primary corrosion mechanism. A methodology to calculate Cr evaporation rates from chromia scales was developed and combined with Cr diffusion calculations within the alloy (with a constant flux of Cr leaving the alloy from evaporation) to predict Cr concentration profiles and to predict the time until breakaway oxidation. At the highest temperatures and pressures, the time until breakaway oxidation was quite short for the turbine blade, and of concern within the steam pipe and the higher temperature portions of the superheater tube. Alloy additions such as Ti may allow for a reduction in evaporation rate with time, mitigating the deleterious effects of chromia evaporation.
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