4.4 Article

Mechanical and microstructural characterization of laser-welded joints of 6013-T4 aluminum alloy

Publisher

SPRINGER HEIDELBERG
DOI: 10.1007/s40430-014-0175-6

Keywords

Laser beam welding; Post-welding heat treatments; Aluminum alloys; Mechanical properties

Funding

  1. FAPESP
  2. CNPq
  3. CAPES
  4. FINEP

Ask authors/readers for more resources

Laser beam welding may be used in the place of the traditional riveting process for the welding of the stringers to the skin in aircrafts. This work intends to investigate the mechanical behavior of laser-welded aluminum AA6013, subjected to post-welding heating treatments (PWHT). A fiber laser with an average power of 1.5 kW was used to weld two 1.6-mm-thick sheets in T-joint configuration. After welding, the samples were separated in three groups: the first just welded, the second subjected to a PWHT during 4 h at 190 degrees C and the third during 2 h at 205 degrees C. Hoop tensile tests showed that the thermal treatment at 190 degrees C for 4 h increased the tensile strength in 76 MPa, but the strain had decreased 4 %; the thermal treatment at 205 degrees C for 2 h increased maximum strength in 65 MPa, with a decrease in strain of 5 %. In T-pull tensile tests, the tensile properties of as-welded and PWHT samples remained the same. Standard S-N curve showed that the welding reduce the number of cycles to failure for the tested stairs. PWHT did not affect fatigue properties.

Authors

I am an author on this paper
Click your name to claim this paper and add it to your profile.

Reviews

Primary Rating

4.4
Not enough ratings

Secondary Ratings

Novelty
-
Significance
-
Scientific rigor
-
Rate this paper

Recommended

Article Metallurgy & Metallurgical Engineering

Fiber laser welding of hot stamping steel: effect of in situ annealing on the microstructure and mechanical properties

Raquel Alvim de Figueiredo Mansur, Vagner Braga, Vinicius Machado Mansur, Daolun Chen, Milton Sergio Fernandes de Lima

Summary: This paper presents a novel method of laser welding AHSS class of 22MnB5 steel by induction-heating the samples in the bainitic range, resulting in welds with improved mechanical properties. The pre-heated welds exhibited higher yield strength, elongation, and drawability compared to those without pre-heating, despite a slightly lower ultimate tensile strength.

WELDING IN THE WORLD (2021)

Article Multidisciplinary Sciences

Effect of laser welding on microstructure and mechanical behaviour of dual phase 600 steel sheets

Vinicius Machado Mansur, Raquel Alvim de Figueiredo Mansur, Sheila Medeiros de Carvalho, Rafael Humberto Mota de Siqueira, Milton Sergio Fernandes de Lima

Summary: Dual phase steels are widely used in the industry due to their excellent mechanical properties. Fiber laser welding was investigated on Dual Phase 600 steel sheets, showing 100% martensitic microstructure at fusion zone and increasing fractions of ferrite at Heat Affected Zone. The welded joints exhibited similar strength results and slight ductility reduction compared to non-welded specimens.

HELIYON (2021)

Article Materials Science, Multidisciplinary

Fatigue Crack Growth on Flash Butt Welded and Laser Beam Welded Joints in a High-Strength Low-Alloy Steel

Henrique Varella Ribeiro, Milton Sergio Fernandes Lima, Jose Benedito Marcomini, Filipe Correa Pinto, Carlos Antonio Reis Pereira Baptista

Summary: This paper evaluates the fatigue crack growth in HSLA steel plates welded by flash butt welding and laser beam welding. Different welding processes result in distinct microstructures, which significantly affect hardness but not fatigue crack growth. Furthermore, weld beads show higher resistance to fatigue crack growth compared to the base metal.

JOURNAL OF MATERIALS ENGINEERING AND PERFORMANCE (2022)

Article Materials Science, Multidisciplinary

Fatigue Performance of Laser Welds in Heavy-Gage Press Hardening Steels

Diego Tolotti de Almeida, Kleber Eduardo Bianchi, Joao Henrique Correa de Souza, Milton Sergio Fernandes de Lima, Thomas Gabriel Rosauro Clarke, Fabio Pinto da Silva, Hardy Mohrbacher

Summary: This study investigates and compares the fatigue performance of laser-welded joints of two press hardening steels: a standard 22MnB5 and a variant modified by NbMo alloying. The results indicate that joint geometry aspects and intrusion-generated damage mechanism are the main causes of poor fatigue life. The NbMo modified alloy performs better than the standard steel. Laser-welded joints of press hardened steels could offer favorable fatigue performance if tight quality limits are used in the manufacturing procedures, surpassing that of conventional and high strength structural steels.

METALS (2022)

Article Materials Science, Multidisciplinary

Effect of the initial substrate temperature on heat transfer and related phenomena in austenitic stainless steel parts fabricated by additive manufacturing using direct energy deposition

D. V. Isquierdo, R. H. M. Siqueira, S. M. Carvalho, M. S. F. Lima

Summary: This study investigates the effect of preheating a AISI 304 steel substrate to 300 degrees C on the absorptivity of the laser beam, heat transfer, microstructure, hardness, and residual stress during direct energy deposition (DED) additive manufacturing of a AISI 316 L steel deposit. The results show that preheating the substrate reduces the absorptivity of the laser beam. The microstructure, hardness, and residual stress of the manufactured steel deposits were similar under both room temperature and high temperature conditions.

JOURNAL OF MATERIALS RESEARCH AND TECHNOLOGY-JMR&T (2022)

Review Materials Science, Multidisciplinary

Effect of the girth welding interpass temperature on the toughness of the HAZ of a Ni-based superalloy 625 clad API 5L X65 pipe welded joint

Diogo de Oliveira Moraes, Petronio Zumpano Junior, Victor Hugo Pereira Moraes e Oliveira, Aline Capella de Oliveira, Joao da Cruz Payao Filho

Summary: The effect of high interpass temperature (IT) on the heat-affected zone (HAZ) of a welded joint was investigated in this study. It was found that high IT could degrade the mechanical properties of the joint, but within a certain temperature range, the joints still met the requirements. Increasing the IT in a reasonable range could reduce the cost and welding time.

JOURNAL OF MATERIALS RESEARCH AND TECHNOLOGY-JMR&T (2022)

Article Computer Science, Information Systems

Beholder - A CEP-based intrusion detection and prevention systems for IoT environments

Milton Lima, Ricardo Lima, Fernando Lins, Michel Bonfim

Summary: This paper introduces Beholder, an Intrusion Detection and Prevention System (IDPS) for preventing attacks on MQTT and CoAP protocols. By utilizing Complex Event Processing (CEP) technology, Beholder can analyze data streams and detect attacks on IoT applications. The evaluation process demonstrates that the system achieves a high level of precision in attack detection.

COMPUTERS & SECURITY (2022)

Article Materials Science, Multidisciplinary

Effect of laser thermochemical treatment of Ti-6Al-4V alloy on Candida albicans biofilm growth

Gabrielle G. Santa Maria Godoy, Vitor Martins de Andrade, Fabio Dondeo, Katia Conceicao, Aline Capella

Summary: In this study, thermochemical treatment by laser was used to improve the antimicrobial properties of Ti-6Al-4V alloy. The laser-treated surfaces showed morphological changes with the formation of TiN and TiO2, and demonstrated inhibitory potential against Candida albicans biofilm. This method could be a potential tool for surface modification of Ti alloy in biomedical components.

MATERIALS CHEMISTRY AND PHYSICS (2023)

Article Materials Science, Multidisciplinary

Laser Beam Welding of CubeSat 1U Structure Parts Obtained by Powder Bed Fusion

Rafael Humberto Mota de Siqueira, Diego Javier Celentano, Milton Sergio Fernandes de Lima

Summary: This study presents a possible methodology for manufacturing CubeSats using additive manufacturing and laser beam welding. Titanium connectors were constructed through selective laser melting and electron beam melting, and were joined to titanium tubes via laser spot welding. The results show that the fiber laser welds exhibited full penetration with the desired hardness, and spot welding can effectively resist forces above 2000 N.

METALS (2022)

Article Materials Science, Multidisciplinary

Microstructure and Corrosion Behavior of AISI 316 Steel Layers Deposited on AISI 347 Steel Substrate by Laser Metal Deposition

Isabela A. Ligabo, Vagner Braga, Caroline C. A. Ferreira, Rafael H. M. Siqueira, Julio C. Lourenco, Antonio J. Abdalla, Milton S. F. Lima

Summary: The aim of this study was to evaluate the porosity, microstructure, hardness, and electrochemical behavior of AISI 316 steel layers deposited on an AISI 347 steel substrate using the LMD process. The results showed that the deposited layers exhibited a predominantly austenitic microstructure and the porosity decreased with the increase in deposited layers.

METALS (2022)

Article Materials Science, Multidisciplinary

Advanced characterization of bulk alloy and in-situ debris nanoparticles formed during wear of Fe-Nb-B ultrafine eutectic laser cladding coatings

Chaiane M. Caneda, Piter Gargarella, Rudimar Riva, Claudio S. Kiminami, Conrado R. M. Afonso

Summary: Fe76.5Nb8.5B15 (at.%) ultrafine eutectic (UE) coatings were processed by laser cladding, resulting in the formation of nanoscale borides that improved mechanical properties. The wear performance of the coatings and substrate was evaluated, showing different wear mechanisms such as abrasive, adhesive, shearing, and delamination. Oxide particles responsible for tribofilm formation and debris nanoparticles from fracture or breakage were observed. Overall, the Fe-Nb-B ultrafine eutectics laser clad coatings exhibited comparable or superior wear resistance properties to commercial alloys and other materials processed by rapid solidification.

JOURNAL OF MATERIALS RESEARCH AND TECHNOLOGY-JMR&T (2023)

Article Chemistry, Physical

Microstructure and hardness of laser remelted surfaces of Al-5%Cu and Al-4%Cu-1%Ni alloys

Aline Ferreira Schon, Guilherme Lisboa de Gouveia, Bruno Silva Sobral, Jose Eduardo Spinelli, Rudimar Riva, Aline Goncalves Capella, Bismarck Luiz Silva

Summary: This study investigates the microstructural changes and hardness of Al-Cu-Ni alloys processed by centrifugal casting and laser surface remelting methods. It is found that laser surface remelting can significantly reduce the grain size and increase the hardness of the aluminum alloy.

JOURNAL OF ALLOYS AND COMPOUNDS (2023)

Article Materials Science, Multidisciplinary

Microstructural Characterization of a Component Manufactured by Hybrid Casting of Two Different Ferrous Alloys

E. L. S. Junior, R. Leibholz, M. S. F. Lima, K. Zilnyk

Summary: Hybrid casting is a new fabrication concept that can reduce costs and production time of large tools. The analysis of a hybrid material composed of high chromium cast iron (HCCI) and low carbon steel (WCB) showed a metallurgical bonding and the absence of defects at the interface. The subzero quenching treatment was effective in reducing the hardness reduction of the HCCI. The results demonstrate the feasibility of producing reliable bimetallic components through hybrid casting.

MATERIALS RESEARCH-IBERO-AMERICAN JOURNAL OF MATERIALS (2023)

No Data Available