4.4 Article Proceedings Paper

Effect of sloped die lip geometry on the operability window in slot coating flows using viscocapillary and two-dimensional models

Journal

JOURNAL OF COATINGS TECHNOLOGY AND RESEARCH
Volume 11, Issue 1, Pages 47-55

Publisher

SPRINGER
DOI: 10.1007/s11998-013-9504-4

Keywords

Slot coating; Upstream vortex; Downstream vortex; Operability window; Vortex-free window; Sloped die lip; Navier-Stokes model; Viscocapillary model

Ask authors/readers for more resources

As an indicator for determining the operability window in slot coating flow, the viscocapillary model considering various configurations of upstream and downstream slot die lips was tested and compared with Navier-Stokes two-dimensional model. Bead pressure and sloped lip angle conditions for uniform coating operation demarcated from leaking and bead break-up defects were quantitatively predicted from the position of upstream meniscus from both models. By comparing the results, it is confirmed that the viscocapillary model for many kinds of sloped die lips could predict the operability window accurately. It is also found that there exists vortex or recirculation regimes inside upstream and downstream coating bead regions, depending on the angles of sloped die lips, even for the stable coating flow. The flow control by die lip structure will be usefully applied to design the strategy for the reliable and optimal coating process, including vortex-free windows.

Authors

I am an author on this paper
Click your name to claim this paper and add it to your profile.

Reviews

Primary Rating

4.4
Not enough ratings

Secondary Ratings

Novelty
-
Significance
-
Scientific rigor
-
Rate this paper

Recommended

Article Chemistry, Physical

Healing of Microdefects in SSZ-13 Membranes via Filling with Dye Molecules and Its Effect on Dry and Wet CO2 Separations

Sungwon Hong, Dongjae Kim, Yanghwan Jeong, Eunjoo Kim, Jae Chil Jung, Nakwon Choi, Jaewook Nam, Alex C. K. Yip, Jungkyu Choi

CHEMISTRY OF MATERIALS (2018)

Article Chemistry, Applied

Effect of upstream meniscus shape on dynamic wetting and operating limits of Newtonian coating liquids in slot coating bead flows

Won-Gi Ahn, Si Hyung Lee, Jaewook Nam, See Jo Kim, Kwan-Young Lee, Hyun Wook Jung

JOURNAL OF COATINGS TECHNOLOGY AND RESEARCH (2018)

Article Mechanics

Thermocapillary flows on heated substrates with sinusoidal topography

Jaehyun Yoo, Jaewook Nam, Kyung Hyun Ahn

JOURNAL OF FLUID MECHANICS (2019)

Article Chemistry, Applied

Numerical analysis of pulsatile flows in a slot-die manifold

Heechan Jung, Jaewook Nam

JOURNAL OF COATINGS TECHNOLOGY AND RESEARCH (2019)

Article Materials Science, Multidisciplinary

Effect of neutralization of poly(acrylic acid) binder on the dispersion heterogeneity of Li-ion battery electrodes

Sang Hoon Sung, Do Hoon Kim, Sunhyung Kim, Min Hwan Jeong, Jaewook Nam, Kyung Hyun Ahn

JOURNAL OF MATERIALS SCIENCE (2019)

Article Materials Science, Multidisciplinary

Image Segmentation for FIB-SEM Serial Sectioning of a Si/C-Graphite Composite Anode Microstructure Based on Preprocessing and Global Thresholding

Dongjae Kim, Sihyung Lee, Wooram Hong, Hyosug Lee, Seongho Jeon, Sungsoo Han, Jaewook Nam

MICROSCOPY AND MICROANALYSIS (2019)

Article Mechanics

Simple criterion for vortex formation in the channel flow of power-law fluids

Hyungyeol Kwak, Jaewook Nam

JOURNAL OF NON-NEWTONIAN FLUID MECHANICS (2020)

Article Electrochemistry

Analyzing conducting rod networks using centrality

Dongjae Kim, Jaewook Nam

Summary: Transparent conductive films made of metallic nanowires have complex microstructures composed of nanoscale conducting rods, which determine the electrical performance of the film. A network model was created using a multi-nodal representation and converted into an equivalent circuit using Laplacian eigenmap. Centrality concepts such as betweenness centrality, closeness centrality, and degree centrality were used to extract structural information and correlate with the conductivity of the network.

ELECTROCHIMICA ACTA (2021)

Article Mechanics

Simple methods for obtaining flow reversal conditions in Couette-Poiseuille flows

Hyungyeol Kwak, Jaewook Nam

Summary: This study presents two methods for obtaining the critical conditions for flow reversal onset in Couette-Poiseuille flows, one through solving algebraic equations and the other through local approximation. The methods showed reasonably low relative errors in most system parameter ranges, except in highly nonlinear flow curve cases.

JOURNAL OF RHEOLOGY (2021)

Article Chemistry, Physical

Effects of ionic liquids and silica nanoparticles on the ionic conductivities, mechanical properties, and rheological properties of sodium-containing solid polymer electrolytes

Sun Kyung Kim, Si Yoon Kim, Ju Young Lee, Jaewook Nam, Won Bo Lee, Seok Kim, Kyu Hyun

Summary: Research shows that ionic liquids (ILs) can enhance the ionic conductivity of solid polymer electrolytes (SPEs) but may have a detrimental effect on mechanical properties. Additionally, silica nanoparticles (SiNPs) do not significantly impact ionic conductivity in SPEs. The suspensions used for making SPEs exhibit shear thinning and yield stress behavior, depending on the concentrations of ILs and SiNPs.

JOURNAL OF POWER SOURCES (2022)

Article Engineering, Chemical

Effect of slot-die configurations on coating gap dependence of maximum and minimum wet thicknesses

Hyungyeol Kwak, Jaewook Nam

Summary: This study investigates the influence of the coating gap on the maximum and minimum wet thicknesses in slot-die coating process, and establishes a simple flow model with analytical expressions. The results show that the minimum wet thickness increases linearly with the coating gap, while the maximum wet thickness exhibits a counterintuitive trend of decreasing with the increasing coating gap under a specific slot-die configuration.

AICHE JOURNAL (2022)

Article Materials Science, Multidisciplinary

Model fluid for coating flows of Li-ion battery anode slurry

Myungjae Lee, Hyunjoon Jung, Minho Lee, Hyungyeol Kwak, Jaewook Nam

Summary: Slot coating is commonly used in lithium-ion battery electrode manufacturing. However, using a battery slurry for coating experiments poses some challenges. In this study, a carboxymethyl cellulose (CMC) solution was proposed as a candidate for battery anode slurry for coating flows. The rheological properties of the slurry and model fluid were measured, and a computational analysis of the coating flow was conducted. The CMC solution was found to be a valuable candidate for experimental research on the coating flow of battery anode slurries.

JOURNAL OF MATERIALS SCIENCE (2022)

Article Physics, Fluids & Plasmas

Analysis of pulsatile shear-thinning flows in rectangular channels

Nayeon Park, Jaewook Nam

Summary: This paper presents an in-depth analysis of pulsatile shear-thinning flows in two-dimensional channels by introducing the non-Newtonian Womersley number. It is found that the shape of the master curve is determined by the shear thinning degree, and the competition between viscous and pulsatile time scales can be appropriately described by this number.

PHYSICAL REVIEW FLUIDS (2022)

Article Physics, Fluids & Plasmas

Percolation threshold of curved linear objects

Junmo Lee, Jaewook Nam

Summary: This study investigates the percolation threshold of curved linear objects, represented as quadratic Bezier curves. By utilizing Monte Carlo simulations, critical number densities of the curves with varying curviness were calculated, along with the excluded area. Apparent conductivity exponents were computed, showing similarities with sticks in percolative systems, providing insights for analyzing the optoelectrical performance of metal nanowire films.

PHYSICAL REVIEW E (2021)

No Data Available