Evaluation and Simulation of the Peel Behavior of Polyethylene/Polybutene-1 Peel Systems

The peel characteristics of sealed low-density polyethylene/isotactic poiybutene-1 (PE-LD/iPB-1) films, with different contents of iPB-1 up to 20 m.-% (mass percentage), were evaluated and simulated in dependence on the iPB-1 content, and in dependence on the peel rate. Sealing involves close contact and localized melting of two films for a few seconds. The required force, to separate the local adhered films, is the peel force, which is influenced, among others, by the content of iPB-1. The peel force decreases exponentially with increasing iPB-1 content. Transmission electron microscopy studies reveal a favorable dispersion of the iPB-1 particles within the seal area, for iPB-1 concentrations >6 m.-%. Here, the iPB-1 particles form continuous belt-like structures, which lead to a stable and reproducible peel process. The investigation of the peel rate-dependency on the peel characteristics is of important interest for practical applications. The peel force increases with increasing peel rate by an exponential law. A numerical simulation of the present material system proves to be useful to comprehend the peel process, and to understand the peel behavior in further detail. Peel tests of different peel samples were simulated, using a two-dimensional finite element model, including cohesive zone elements. The established finite element model of the peel process was used to simulate the influence of the modulus of elasticity on the peel behavior. The peel force is independent of the modulus of elasticity, however, the peel initiation value increases with increasing modulus of elasticity. (C) 2008 Wiley Periodicals, Inc. J Appl Polym Sci 111: 363-370, 2009