Review
Chemistry, Physical
Min Uk Jung, Yeo Cheon Kim, Ghislain Bournival, Seher Ata
Summary: The depletion of high-grade and coarse-grain ores has increased the demand for efficient separation technologies for low-grade and fine-grain ores. Conventional froth flotation techniques are not adequate for recovering fine and ultrafine particles, leading to the study of microbubble generation methods. This review focuses on scalable methods for industrial applications, discussing their mechanisms, characteristics, limitations, and potential enhancements.
ADVANCES IN COLLOID AND INTERFACE SCIENCE
(2023)
Article
Automation & Control Systems
Chris Steyn, Carl Sandrock
Summary: The study proposed a technique to derive individual cell froth recovery by adjusting one froth stability parameter across the entire bank. The model was trained on an industrial platinum concentrator using predominantly online plant data, and the model predictions were compared to real plant data over a period of a month. This research explains the relationships from individual cell inputs, level and air valves, to cell hydrodynamics and ultimately mass produced, recovery and grade.
CONTROL ENGINEERING PRACTICE
(2021)
Review
Engineering, Chemical
Daowei Wang, Qi Liu
Summary: The variables of hydrodynamics are crucial in determining the efficiency of froth flotation processes, especially for fine and ultrafine particles. Optimizing hydrodynamic conditions can enhance flotation efficiency. There is a significant importance of hydrodynamics optimization in future research for improving fines flotation processes.
MINERALS ENGINEERING
(2021)
Article
Engineering, Chemical
Hangil Park, Liguang Wang
Summary: This paper introduces a new sensor for real-time monitoring of coal flotation based on drag measurement, with an on-site trial in a coking coal flotation plant in Queensland, Australia demonstrating its effectiveness. The output of the sensor showed a strong linear correlation with clean coal yield, with a coefficient of determination of 0.97.
MINERALS ENGINEERING
(2021)
Review
Materials Science, Multidisciplinary
Ziyong Chang, Sensen Niu, Zhengchang Shen, Laichang Zou, Huajun Wang
Summary: In recent decades, microbubble flotation has been extensively researched for fine mineral separation and beneficiation. It offers advantages over conventional flotation, such as high grade and recovery and low reagent consumption. This review summarizes the latest advances in microbubble flotation for fine mineral particles. Microbubbles possess small bubble size, large specific surface area, high surface energy, and selectivity, allowing them to easily attach to hydrophobic particles or large bubbles, reducing the probability of particle detachment. Various methods, such as pressurized aeration, electrolysis, ultrasonic cavitation, and photocatalysis, can be used to generate microbubbles. Fine-particle flotation equipment includes microbubble release flotation machines, centrifugal flotation columns, packed flotation columns, and magnetic flotation machines. Microbubble flotation has shown superiority in the beneficiation of ultrafine coals, metallic minerals, and nonmetallic minerals. Mechanisms supporting the promotion of fine-particle flotation by nanobubbles include particle agglomeration, nanobubble stability in aqueous solutions, and enhancement of particle hydrophobicity and flotation dynamics.
INTERNATIONAL JOURNAL OF MINERALS METALLURGY AND MATERIALS
(2023)
Article
Metallurgy & Metallurgical Engineering
Paulina Vallejos, Juan Yianatos
Summary: This study focused on analyzing the true flotation process and entrainment contamination in industrial flotation banks through mineralogical analysis and TOF measurement. Results showed a decrease in copper grade and liberation coefficient along the banks, providing valuable insights for the assessment and optimization of flotation banks.
MINERAL PROCESSING AND EXTRACTIVE METALLURGY REVIEW
(2021)
Review
Geochemistry & Geophysics
Guangsheng Zeng, Yangge Zhu, Wei Chen
Summary: In recent years, there has been a growing interest in applying rheology to the grinding and flotation treatment of finely disseminated ores. Slurry rheology, which is the comprehensive effect of inter-particle interactions, has the potential to play a significant role in interpreting the flowing and deforming phenomena in mineral processing. However, the influential mechanism of rheology in mineral grinding and flotation has not been fully determined, making it difficult to discover the underlying mechanism for enhancing processing efficiency. This paper reviews the current application and importance of rheology in fine mineral processing and proposes potential research directions in the field.
Article
Engineering, Chemical
Kevin P. Galvin
Summary: The transition from a carbon to a metals-based economy is driving an unprecedented demand for minerals, posing a challenging process engineering task due to decreasing ore grade and environmental concerns. Recent developments with the Reflux Classifier show potential for significant improvements in separation efficiency and processing speed by applying new forces to enhance selectivity.
CHEMICAL ENGINEERING SCIENCE
(2021)
Article
Geochemistry & Geophysics
Mahdi Ostadrahimi, Saeed Farrokhpay, Khodakaram Gharibi, Ali Dehghani
Summary: The study found that flotation operation parameters significantly affect froth and collection zone recovery, as well as the flowrate of particles. Among the parameters, air flowrate and frother dosage have the greatest impact on froth recovery, while air flowrate has the greatest impact on collection zone recovery.
Review
Engineering, Chemical
Sayed Janishar Anzoom, Ghislain Bournival, Seher Ata
Summary: This review discusses the benefits and challenges of coarse particle flotation, as well as recent developments in improving the process. Coarse particle flotation has various applications and offers advantages in technical, economic, and sustainability aspects. However, it also faces challenges such as particle detachment, transfer between phases, and persistence in the froth phase. Technological advancements, such as fluidized-bed flotation and processes enhancing bubble-particle attachment, have shown promising results in efficiently recovering larger particles.
MINERALS ENGINEERING
(2024)
Article
Geochemistry & Geophysics
Constanza Cruz, Sebastian Herrera-Leon, Daniel Calisaya-Azpilcueta, Ruth Salazar, Luis A. Cisternas, Andrzej Kraslawski
Summary: This research investigates the potential use of waste brine discharged from seawater desalination as a source of industrial water in the copper mining industry. The results show that treated waste brine significantly improves copper recovery in the froth flotation process, making it a suitable alternative non-conventional water resource.
Article
Engineering, Chemical
B. Mcfadzean, N. P. Lima, D. A. Deglon
Summary: The aim of this study is to decouple the effects of ultrafine particles in the pulp and froth phases to better understand the processing capabilities of the fines fraction. The results showed that, even though there is an exponential increase in froth stability at increasing fines quantities, the performance of the pulp has the overriding effect on the SiO2 recovery.
MINERALS ENGINEERING
(2023)
Article
Engineering, Chemical
Paulina Quintanilla, Daniel Navia, Stephen J. Neethling, Pablo R. Brito-Parada
Summary: This paper presents the development of an economic model predictive control (E-MPC) strategy that utilizes a dynamic flotation model to improve the performance of froth flotation systems. By incorporating air recovery dynamics and concentrate grade dynamics, the E-MPC strategy achieved significant improvements in metallurgical recovery while maintaining the specified grade. The strategy also introduced a dynamic variable, air recovery, which offers great potential for performance improvement in existing flotation systems.
MINERALS ENGINEERING
(2023)
Article
Engineering, Chemical
Junxiong Zhan, Jinshan Lu, Di Wang, Zhiyong Liu, Kun Guo, Bing Xie
Summary: In this study, dishwashing liquid is used as the flotation collector and frother to remove iron-bearing minerals from feldspar slime. A combination of wet ball milling, froth flotation, and magnetic and gravity separation processes is employed. The results show that the quality of feldspar concentrates can be improved by increasing milling time and collector dosage. The recovered feldspar concentrate meets the requirements of the glass and ceramics industries and represents a promising route for the sustainable utilization of feldspar minerals.
SEPARATION AND PURIFICATION TECHNOLOGY
(2023)
Article
Polymer Science
Jhon Chique, Lina Uribe, Marek Pawlik, Andres Ramirez, Leopoldo Gutierrez
Summary: The foaming properties of three lignosulfonate samples were investigated in this study by measuring surface tension, foamability, bubble size distributions, and water recovery. It was found that all lignosulfonates showed surface activity that decreased with pH and was related to anionicity and molecular weight. The NaLS lignosulfonate displayed the highest dynamic foamability index (DFI) value, and the KLS and NaLS samples had the strongest effect on bubble size and water recovery.
Article
Engineering, Chemical
Ramiro Etchepare, Henrique Oliveira, Marcio Nicknig, Andre Azevedo, Jorge Rubio
MINERALS ENGINEERING
(2017)
Article
Engineering, Chemical
R. Etchepare, A. Azevedo, S. Calgaroto, J. Rubio
SEPARATION AND PURIFICATION TECHNOLOGY
(2017)
Article
Engineering, Chemical
R. Etchepare, H. Oliveira, A. Azevedo, J. Rubio
SEPARATION AND PURIFICATION TECHNOLOGY
(2017)
Article
Engineering, Environmental
Elvis Carissimi, Daniela Guzzon Sanagiotto, Edith Beatriz Camano Schettini, Jorge Rubio
WATER ENVIRONMENT RESEARCH
(2018)
Article
Agricultural Engineering
Gislayne Alves Oliveira, Elvis Carissimi, Ignacio Monje-Ramirez, Sharon B. Velasquez-Orta, Rafael Teixeira Rodrigues, Maria Teresa Orta Ledesma
BIORESOURCE TECHNOLOGY
(2018)
Article
Engineering, Chemical
H. Oliveira, A. Azevedo, J. Rubio
MINERALS ENGINEERING
(2018)
Article
Engineering, Chemical
Martim Victor Hammes, Eduardo Schirmer Heberle, Patricia Rodrigues da Silva, Caciano Pelayo Zapata Norena, Alexandre Hahn Englert, Nilo Sergio Medeiros Cardozo
Article
Engineering, Chemical
A. F. Rosa, J. Rubio
MINERALS ENGINEERING
(2018)
Article
Engineering, Chemical
A. Azevedo, H. A. Oliveira, J. Rubio
MINERALS ENGINEERING
(2018)
Article
Environmental Sciences
R. D. R. Silva, R. T. Rodrigues, A. C. Azevedo, J. Rubio
ENVIRONMENTAL TECHNOLOGY
(2020)
Article
Engineering, Chemical
Gislayne Alves Oliveira, Ignacio Monje-Ramirez, Elvis Carissimi, Rafael Teixeira Rodrigues, Sharon B. Velasquez-Orta, Alma Concepcion Chavez Mejia, Maria Teresa Orta Ledesma
SEPARATION AND PURIFICATION TECHNOLOGY
(2019)
Article
Chemistry, Physical
A. Azevedo, H. Oliveira, J. Rubio
ADVANCES IN COLLOID AND INTERFACE SCIENCE
(2019)
Article
Environmental Sciences
H. A. Oliveira, A. Andre, J. Rubio
Summary: Engineered nanoparticles of TiO2 (TiO2-NPs) are commonly used in various industrial applications, but may end up contaminating aquatic environments after use. Studies have shown that efficient removal of TiO2-NPs can be achieved through flocculation followed by settling or dissolved air flotation, resulting in clear treated waters with low turbidity and TiO2-NPs concentrations. The different removal techniques have varying impacts on removal efficiency and sludge treatment.
ENVIRONMENTAL TECHNOLOGY
(2021)
Article
Engineering, Chemical
V. A. Araujo, N. Lima, A. Azevedo, L. Bicalho, J. Rubio
MINERALS ENGINEERING
(2020)
Article
Metallurgy & Metallurgical Engineering
H. A. Oliveira, A. Azevedo, J. Rubio
MINING METALLURGY & EXPLORATION
(2019)