Article
Materials Science, Ceramics
Fei Sun, Jian Yang, Jianan Fu, Bei Wang, Jiang Ma, Jun Shen
Summary: A method for preparing metallic molds based on the thermoplastic forming ability of metallic glasses has been proposed, successfully fabricating optical glass components with excellent optical properties.
JOURNAL OF NON-CRYSTALLINE SOLIDS
(2021)
Article
Materials Science, Multidisciplinary
Rui Ke, Yingsheng Dong
Summary: This study investigates the performance of a water-soluble ceramic core made mainly of quartz glass and K2CO3 at different sintering temperatures. It was found that sintering temperature significantly affects the core's porosity, shrinkage rate, and bending strength, with the best comprehensive performance observed at 800 degrees Celsius.
MATERIALS TODAY COMMUNICATIONS
(2021)
Review
Chemistry, Analytical
Md Ali Asgar, Jun Kim, Muhammad Refatul Haq, Taekyung Kim, Seok-min Kim
Summary: This article reviews the latest advances in molds for micro/nano-precision glass molding (MNPGM), focusing on mold fabrication methods and surface finishing. It serves as a roadmap for those interested in the glass molding field.
Review
Engineering, Manufacturing
Tianfeng Zhou, Yupeng He, Tianxing Wang, Zhanchen Zhu, Ruzhen Xu, Qian Yu, Bin Zhao, Wenxiang Zhao, Peng Liu, Xibin Wang
Summary: Micro/nanostructured components play a crucial role in various fields, and precision glass molding technology is the most efficient manufacturing method. The service performance of the mold should be carefully considered.
INTERNATIONAL JOURNAL OF EXTREME MANUFACTURING
(2021)
Article
Engineering, Manufacturing
Shan Ali Nawaz, Peiyao Cao, Hao Tong, Yong Li
Summary: Quartz glass is widely used in MEMS and sensors due to its excellent properties. The feeding strategy of the tool electrode directly affects the machining results in micro ECDM scanning process. The existing feed methods cannot maintain a suitable machining gap with a minimum given contact force, causing inconsistent gap state and damage to machining stability and accuracy. This research designs a novel spindle with a flexure hinge and a high-resolution micro-force sensor for real-time servo control of a given micro contact force.
JOURNAL OF MANUFACTURING PROCESSES
(2023)
Article
Polymer Science
Qing-song Xing, Xu-long Chen, Jia-yu Tao, An-fu Chen, Yan-mei Zhang, Cai-hong Lei
Summary: In this study, the effects of ultrasonic-assisted treatment on the micro/nanostructure and superhydrophobic properties of polypropylene surfaces were investigated. The results showed that ultrasonic treatment could improve the superhydrophobicity of the micro/nanostructured surface and enhance its self-cleaning performance.
ACTA POLYMERICA SINICA
(2022)
Article
Materials Science, Multidisciplinary
Alice Goillot, Alexis Maillard, Tigran Galstian, Younes Messaddeq, Frederic Adamietz, Vincent Rodriguez, Marc Dussauze
Summary: We propose an innovative approach to program the alignment of liquid crystal (LC) assemblies by using an electrically patterned glass surface. This approach allows for the formation of multi-domain alignments whose orientation axis and sizes are controlled at the micrometer scale. The polarized glass surface is prepared using a thermo-electrical imprinting process, and the electrode patterns control the homeotropic or planar alignments of the LC cell.
OPTICAL MATERIALS EXPRESS
(2022)
Article
Engineering, Manufacturing
Saranya Sambathkumar, Ravi Sankar Arunagirinathan
Summary: The study introduces a two-stage experimental approach to fabricate micro-mechanical planar cantilever beam-mass structures on thick quartz substrates without using feedback mechanisms and additional equipment, benefiting ECDM researchers in fabricating glass-based miniature devices with movable components.
PROCEEDINGS OF THE INSTITUTION OF MECHANICAL ENGINEERS PART B-JOURNAL OF ENGINEERING MANUFACTURE
(2022)
Article
Automation & Control Systems
Chao-Ching Ho, Bo-Hao Huang, Po-Chun Chu
Summary: Two auxiliary methods, adding micro-nanobubbles to the electrolyte and using hollow electrodes to absorb processed slag and replenish the electrolyte, were proposed to enhance the efficiency of sapphire drilling. These methods significantly increased processing speed and maximum depth, and accelerated the replenishing of electrolyte.
INTERNATIONAL JOURNAL OF ADVANCED MANUFACTURING TECHNOLOGY
(2021)
Article
Engineering, Chemical
Roohollah Nazari, Hadi Khoramishad
Summary: A novel bonding technique consisting of anodic and adhesive bonding methods was proposed for joining glass to metal. The effect of metallization and different surface treatments on the bonding surface characteristics and joint strength was examined. Metallization and abrading glass surfaces both improved the bonding surface wettability and joint strength, with a synergistic effect observed when both methods were applied simultaneously. The failure mode of the joints was significantly influenced by the surface metallization and treatment methods.
INTERNATIONAL JOURNAL OF ADHESION AND ADHESIVES
(2022)
Article
Engineering, Chemical
Yi Wen, Sulan Li, Jin Huang, Ning Gao, Wenjin Hu, Yu Jiang, Youbing Li, Chaolong Yang, Lunjun Qu, Tian Xia, Hailong Tang
Summary: An isotactic polypropylene/aluminum alloy hybrid with strong micro-nano two-scale mechanical interlocking structures at the plastic-metal interface was fabricated using a self-made ultrasonic-assisted hot press molding (UAHPM) technology. The UAHPM technology produced stronger hybrids compared to traditional press-molded samples, with a maximal tensile shear strength of 18.96 MPa and a bonding layer thickness of 3.7um. The presence of beta-crystal of PP at the interface contributes to excellent plasticity and strong bonding strength.
JOURNAL OF ADHESION SCIENCE AND TECHNOLOGY
(2023)
Article
Engineering, Multidisciplinary
Lin Zhang, Allen Y. Yi, Jiwang Yan
Summary: This paper introduces a novel off-spindle-axis diamond turning method for fabricating Fresnel micro-lens arrays, as well as a micro-lens mold insert for precision glass molding. The experimental results demonstrate that the micro-lens arrays manufactured using this method have homogeneous quality and can be applied in imaging systems.
PRECISION ENGINEERING-JOURNAL OF THE INTERNATIONAL SOCIETIES FOR PRECISION ENGINEERING AND NANOTECHNOLOGY
(2022)
Proceedings Paper
Materials Science, Multidisciplinary
Dhanooj Bobba, Christopher Morgan
Summary: Glass press molding of optical lenses is a time-consuming process, with the majority of the time spent on heating and cooling. Traditional machines use radiant heating elements, limiting the heating power and control of temperature gradients. This paper presents a new machine design that utilizes two heating element types and multiple independently controlled zones, resulting in improved heating capacity and better control of thermal gradients, leading to shorter cycle times and reduced birefringence.
POLYMER OPTICS AND MOLDED GLASS OPTICS: DESIGN, FABRICATION, AND MATERIALS 2022
(2022)
Article
Materials Science, Multidisciplinary
Piotr Zemojtel, Adam Olejniczak, Robert Tomala, Bartlomiej Cichy, Lukasz Radosinski, Alison Felix de Araujo Maia, Oleksii Bezkrovnyi, Wieslaw Strek
Summary: This work investigates laser-induced white light generation and the accompanying redox processes in nano- and micro-diamond powder. The emission from diamond samples is shown to be highly nonlinear, potentially due to multiband mechanism and mixed hybridization. Changes in the sp2/sp3 ratio upon laser excitation and the observed surface changes related to diamond graphitization are discussed. The obtained results are important for understanding the mechanism of white light emission in diamond-like carbon materials and its potential applications in electronic devices.
MATERIALS RESEARCH EXPRESS
(2023)
Article
Materials Science, Composites
Dina V. Dudina, Vyacheslav I. Kvashnin, Boris B. Bokhonov, Mikhail A. Legan, Aleksey N. Novoselov, Yuliya N. Bespalko, Alberto Moreira Jorge Jr, Guilherme Y. Koga, Arina V. Ukhina, Alexandr A. Shtertser, Alexander G. Anisimov, Konstantinos Georgarakis
Summary: The microstructural features and mechanical properties of composites formed by spark plasma sintering of Al + 20 vol.% Fe and Al + 20 vol.% Fe66Cr10Nb5B19 mixtures composed of micrometer-sized particles were investigated. The pressure applied during sintering affected the thickness of reaction products formed between the iron particles and aluminum. The nature of reinforcement particles played a significant role in determining the hardness and compressive strength of the composites.
JOURNAL OF COMPOSITES SCIENCE
(2023)