4.6 Article

Chatter detection algorithm based on machine vision

Journal

Publisher

SPRINGER LONDON LTD
DOI: 10.1007/s00170-011-3816-2

Keywords

Chatter detection; Machine vision; Image processing; Surface inspection

Ask authors/readers for more resources

Production of precise high-value mechanical elements requires a hundred percent on-site control. Chatter may occur due to random events. Although an unaided human eye can also easily identify the presence of chatter marks, it is economically ineffective. Therefore, an algorithm based on machine vision signals was proposed for surface inspection. The algorithm was designed to build an error map of the examined surface and highlight the regions of probable imperfections. The algorithm is based on local gradient estimation, applied in respect to milling parameters. Estimated local gradient directions are used to calculate the ridge/valley orientations of the machined surface. The local ridge orientation is used for the purpose of computing the surface error map. An experiment was made to test the algorithm. Milled surfaces in both chatter-free and chatter-rich conditions have been analysed with the presented method.

Authors

I am an author on this paper
Click your name to claim this paper and add it to your profile.

Reviews

Primary Rating

4.6
Not enough ratings

Secondary Ratings

Novelty
-
Significance
-
Scientific rigor
-
Rate this paper

Recommended

Article Engineering, Manufacturing

Rapid method to determine accuracy and repeatability of positioning of numerically controlled axes

Majda Pawel, Bartosz Powalka

INTERNATIONAL JOURNAL OF MACHINE TOOLS & MANUFACTURE (2019)

Article Clinical Neurology

Comparison of Early Effectiveness of Three Different Intervention Methods in Patients with Chronic Orofacial Pain: A Randomized, Controlled Clinical Trial

Bartosz Dalewski, Agata Kaminska, Michal Szydlowski, Malgorzata Kozak, Ewa Sobolewska

PAIN RESEARCH & MANAGEMENT (2019)

Article Automation & Control Systems

A new approach to improve noncircular turning process

Piotr Sitarz, Bartosz Powalka

INTERNATIONAL JOURNAL OF ADVANCED MANUFACTURING TECHNOLOGY (2019)

Article Engineering, Manufacturing

Prediction of cutting forces during micro end milling considering chip thickness accumulation

S. Wojciechowski, M. Matuszak, B. Powalka, M. Madajewski, R. W. Maruda, G. M. Krolczyk

INTERNATIONAL JOURNAL OF MACHINE TOOLS & MANUFACTURE (2019)

Article Chemistry, Physical

Evaluation of Surface Topography after Face Turning of CoCr Alloys Fabricated by Casting and Selective Laser Melting

Marta Beata Krawczyk, Marcin Andrzej Krolikowski, Daniel Grochala, Bartosz Powalka, Pawel Figiel, Szymon Wojciechowski

MATERIALS (2020)

Article Engineering, Mechanical

Evaluation of turning with different cooling-lubricating techniques in terms of surface integrity and tribologic properties

Radoslaw W. Maruda, Grzegorz M. Krolczyk, Szymon Wojciechowski, Bartosz Powalka, Slawomir Klos, Natalia Szczotkarz, Marcin Matuszak, Navneet Khanna

TRIBOLOGY INTERNATIONAL (2020)

Article Chemistry, Analytical

Remanufacturing System with Chatter Suppression for CNC Turning

Karol Miadlicki, Marcin Jasiewicz, Marcin Golaszewski, Marcin Krolikowski, Bartosz Powalka

SENSORS (2020)

Article Mechanics

ORTHOTROPIC MODEL OF ROLLING BEARING IN MODELING LATHE SPINDLE DYNAMICS

Jan Tomaszewski, Pawel Dunaj, Bartosz Powalka, Marcin Jasiewicz

Summary: This paper introduces a method for simplified modeling of lathe spindle bearing nodes using the finite element method. The proposed modeling methodology is based on an orthotropic material model, which reflects the stiffness properties of bearings in both radial and axial directions. Experimental verification confirmed full agreement of mode shapes, an average relative error of 1.48% in natural frequency values, and high agreement of the receptance function.

JOURNAL OF THEORETICAL AND APPLIED MECHANICS (2022)

Article Engineering, Mechanical

A Multi-step Interpolated-FFT procedure for full-field nonlinear modal testing of turbomachinery components

Xing Wang, Michal Szydlowski, Jie Yuan, Christoph Schwingshackl

Summary: This paper proposes a method based on Three-Dimensional Scanning Laser Doppler Vibrometry (3D SLDV) to measure the full-field multi-harmonic operating deflection shapes of large-scale industrial structures vibrating at resonance. By using a super-short sampling interval and a novel Multi-step Interpolated-FFT procedure, accurate estimations of the frequencies, magnitudes, and phase lags of the structure can be obtained. Numerical validations and experimental data application have shown that the method can capture the full-field operating deflection shapes of large-scale geometrically nonlinear structures.

MECHANICAL SYSTEMS AND SIGNAL PROCESSING (2022)

Article Computer Science, Information Systems

Design of an Ultra-Light Portable Machine Tool

Pawel Dunaj, Michal Dolata, Bartosz Powalka, Piotr Pawelko, Stefan Berczynski

Summary: The article presents the design of an ultra-light, axisymmetric, portable machine tool for in situ flange face milling, with the selection of the spindle supported by finite element analysis. Experimental verification showed good agreement with the real counterpart. Two general conclusions were formulated based on the findings.

IEEE ACCESS (2021)

Proceedings Paper Acoustics

An interpolated FFT algorithm for full-field nonlinear modal testing with a 3D-SLDV

X. Wang, M. Szydlowski, J. Yuan, C. Schwingshackl

PROCEEDINGS OF INTERNATIONAL CONFERENCE ON NOISE AND VIBRATION ENGINEERING (ISMA2020) / INTERNATIONAL CONFERENCE ON UNCERTAINTY IN STRUCTURAL DYNAMICS (USD2020) (2020)

Article Engineering, Manufacturing

Increasing lathe machining stability by using a composite steel-polymer concrete frame

Pawel Dunaj, Bartosz Powalka, Stefan Berczyzski, Marcin Chodzko, Tomasz Okulik

CIRP JOURNAL OF MANUFACTURING SCIENCE AND TECHNOLOGY (2020)

Proceedings Paper Engineering, Manufacturing

Experimental Investigations of Steel Welded Machine Tool Bodies Filled with Composite Material

Pawel Dunaj, Tomasz Okulik, Bartosz Powalka, Stefan Berczynski, Marcin Chodzko

ADVANCES IN MANUFACTURING II, VOL 4 - MECHANICAL ENGINEERING (2019)

Proceedings Paper Engineering, Manufacturing

Determination of Dynamic Properties of a Steel Hollow Section Filled with Composite Mineral Casting

Tomasz Okulik, Pawel Dunaj, Marcin Chodzko, Krzysztof Marchelek, Bartosz Powalka

ADVANCES IN MANUFACTURING II, VOL 4 - MECHANICAL ENGINEERING (2019)

Proceedings Paper Automation & Control Systems

Assistance of Machining Parameters Selection for Slender Tools in CNC Control

Marcin Jasiewicz, Karol Miadlicki, Bartosz Powalka

MECHATRONICS SYSTEMS AND MATERIALS 2018 (2018)

No Data Available