4.8 Article

Ink material selection and optical design considerations in DLP 3D printing

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APPLIED MATERIALS TODAY
卷 30, 期 -, 页码 -

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DOI: 10.1016/j.apmt.2022.101721

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Digital light processing; 3D printing; Photosensitive monomer; Ink selection; Resolution improvement

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Digital light processing (DLP) 3D printing is a powerful tool for manufacturing complex structures quickly, with research on optical design and ink selection being key to its rapid progress. This critical review addresses the challenges in printing photopolymerizable inks using DLP technology, solving the kinetics equations of the photopolymerization reaction and explaining the influence of optical parameters and ink chemical properties on curing depth. It summarizes developments in DLP platform design and ink selection, and presents experimental data showing the impact of monomer structure and molecular weight on printing resolution. A detailed guideline is provided for selecting inks and optical parameters for multi-material and 4D printing of functional structures.
Digital light processing (DLP) 3D printing has become a powerful manufacturing tool for the fast fabrication of complex functional structures. The rapid progress in DLP 3D printing has been linked to research on optical design factors and ink selection. This critical review highlights the main challenges in the DLP 3D printing of photopolymerizable inks. The kinetics equations of photopolymerization reaction in a DLP printer are solved, and the dependence of curing depth on the process optical parameters and ink chemical properties are explained. Developments in DLP platform design and ink selection are summarized, and the roles of monomer structure and molecular weight on printing resolution are shown by experimental data. A detailed guideline is presented to help engineers and scientists to select inks and optical parameters for fabricating functional structures for multi-material and 4D printing.

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