4.7 Article

Relating microstructure to defect behavior in AA6061 using a combined computational and multiscale electron microscopy approach

期刊

ACTA MATERIALIA
卷 174, 期 -, 页码 81-91

出版社

PERGAMON-ELSEVIER SCIENCE LTD
DOI: 10.1016/j.actamat.2019.05.033

关键词

Electron microscopy; Finite element; Ductile fracture; Aluminum; Crystal plasticity

资金

  1. Laboratory Directed Research and Development program at Sandia National Laboratories
  2. U.S. Department of Energy's National Nuclear Security Administration [DE-NA0003525]

向作者/读者索取更多资源

In this study, a multiscale electron microscopy-based approach is applied to understanding how different aspects of the microstructure in a notched AA6061-T6, including grain boundaries, triple junctions, and intermetallic particles, promote localized dislocation accumulation as a function of applied tensile strain and depth from the sample surface. Experimental measurements and crystal plasticity simulations of dislocation distributions as a function of distance from specified microstructural features both showed preferential dislocation accumulation near intermetallic particles relative to grain boundaries and triple junctions. High resolution electron backscatter diffraction and site-specific transmission electron microscopy characterization showed that high levels of dislocation accumulation near intermetallic particles led to the development of an ultrafine sub-grain microstructure, indicative of a much higher level of local plasticity than predicted from the coarser measurements and simulations. In addition, high resolution measurements in front of a crack tip suggested a compounding influence of intermetallic particles and grain boundaries in dictating crack propagation pathways. (C) 2019 Acta Materialia Inc. Published by Elsevier Ltd. All rights reserved.

作者

我是这篇论文的作者
点击您的名字以认领此论文并将其添加到您的个人资料中。

评论

主要评分

4.7
评分不足

次要评分

新颖性
-
重要性
-
科学严谨性
-
评价这篇论文

推荐

Article Materials Science, Multidisciplinary

Crack propagation in AA3xxx during deep drawing investigated using a combined TKD/dictionary indexing approach

Yung Suk Jeremy Yoo, Anastasia Mullins, Sazol Has, DaeHoon Kang, Richard Hamerton, Saransh Singh, Marc De Graef, Josh Kacher

Summary: The influence of dispersoids and grain boundary characteristics on the crack propagation behavior in AA3xxx during deep drawing was investigated, with cracks typically forming on the material surface at the earliest stages of deformation and extending with increasing strain. The cracks propagated along intergranular paths with bifurcations correlating with triple junction locations, but no strong trends were identified linking grain boundary characteristics to crack propagation pathways. Dispersoids at grain boundaries were found to arrest crack propagation and divert crack growth pathways, demonstrating the first practical application of combining the dictionary indexing method with TKD analysis.

JOURNAL OF MATERIALS RESEARCH (2021)

Article Materials Science, Multidisciplinary

Understanding and quantifying electron beam effects during in situ TEM nanomechanical tensile testing on metal thin films

Sandra Stangebye, Yin Zhang, Saurabh Gupta, Ting Zhu, Olivier Pierron, Josh Kacher

Summary: Transmission electron microscopy (TEM) imaging relies on high energy electrons for atomic scale resolution. The electron beam (e-beam) was found to enhance plastic deformation in nanocrystalline Al, leading to an increase in plastic strain rate and a decrease in activation volume, while having a weaker effect on ultrafine-grained Au. The e-beam effect is due to an effective temperature increase from additional atomic fluctuations.

ACTA MATERIALIA (2022)

Article Engineering, Electrical & Electronic

In Situ Transmission Electron Microscopy: Signal processing challenges and examples

Josh Kacher, Yao Xie, Sven P. Voigt, Shixiang Zhu, Henry Yuchi, Jordan Key, Surya R. Kalidindi

Summary: This article discusses the combination of signal processing and statistical analysis with TEM data collection capabilities in materials science. It highlights the application of image analysis, feature extraction, and streaming data processing techniques, and presents a future outlook on opportunities for integrating signal processing with automated TEM data analysis.

IEEE SIGNAL PROCESSING MAGAZINE (2022)

Article Nanoscience & Nanotechnology

Multiscale electron microscopy investigation of grain boundary-mediated crack initiation in AA6451 during three-point bending

Yung Suk Jeremy Yoo, Yang Su, Sazol Das, Richard Hamerton, Josh Kacher

Summary: This study investigates the microstructural origins and early behavior of crack formation in AA6451 samples under three-point bending using a multiscale electron microscopy-based approach. The results show that grain boundary ledges are formed prior to crack formation and their formation is influenced by the precipitate state. Additionally, constituent particles have no significant influence on damage nucleation processes.

MATERIALS SCIENCE AND ENGINEERING A-STRUCTURAL MATERIALS PROPERTIES MICROSTRUCTURE AND PROCESSING (2022)

Article Chemistry, Physical

PbI2 Nanocrystal Growth by Atomic Layer Deposition from Pb(tmhd)2 and HI

Jacob N. Vagott, Kathryn Bairley, Juanita Hidalgo, Carlo A. R. Perini, Andres-Felipe Castro-Mendez, Sarah Lombardo, Barry Lai, Lihua Zhang, Kim Kisslinger, Josh Kacher, Juan-Pablo Correa-Baena

Summary: Atomic layer deposition (ALD) allows precise control over the thickness, stoichiometry, and structural defects of materials. This study deposited lead iodide (PbI2) using a facile ALD process with readily accessible and low-cost precursors. The deposited PbI2 was characterized using various techniques and lays the foundation for further development of lead halide perovskite processes by ALD.

CHEMISTRY OF MATERIALS (2022)

Article Multidisciplinary Sciences

Antiferroelectric negative capacitance from a structural phase transition in zirconia

Michael Hoffmann, Zheng Wang, Nujhat Tasneem, Ahmad Zubair, Prasanna Venkatesan Ravindran, Mengkun Tian, Anthony Arthur Gaskell, Dina Triyoso, Steven Consiglio, Kandabara Tapily, Robert Clark, Jae Hur, Sai Surya Kiran Pentapati, Sung Kyu Lim, Milan Dopita, Shimeng Yu, Winston Chern, Josh Kacher, Sebastian E. Reyes-Lillo, Dimitri Antoniadis, Jayakanth Ravichandran, Stefan Slesazeck, Thomas Mikolajick, Asif Islam Khan

Summary: Crystalline materials with broken inversion symmetry can exhibit spontaneous electric polarization, which can transform a non-polar phase into a polar phase by the application of an electric field. The antiferroelectric transition in ZrO2 causes a negative capacitance, which has potential applications in electronics.

NATURE COMMUNICATIONS (2022)

Article Multidisciplinary Sciences

Influence of misorientation angle and local dislocation density on β-phase distribution in Al 5xxx alloys

Jahnavi Desai Choundraj, Josh Kacher

Summary: This paper investigates the influence of local microstructure characteristics on the sensitization susceptibility of AA5456 alloy, and finds a correlation between geometrically necessary dislocation density and sensitized boundary rates. The results highlight the importance of considering factors beyond grain boundary characteristics in determining susceptibility to sensitization.

SCIENTIFIC REPORTS (2022)

Article Nanoscience & Nanotechnology

Spall damage mechanisms in laser powder bed fabricated stainless steel 316L

K. D. Koube, G. Kennedy, K. Bertsch, J. Kacher, D. J. Thoma, N. N. Thadhani

Summary: This paper investigates the spall damage mechanisms in LPBF-fabricated stainless steel SS316L under uniaxial strain plate-impact loading. The failure evolution with increasing impact velocity and peak pressure is explored, revealing a heterogeneous failure response and various failure mechanisms.

MATERIALS SCIENCE AND ENGINEERING A-STRUCTURAL MATERIALS PROPERTIES MICROSTRUCTURE AND PROCESSING (2022)

Article Materials Science, Multidisciplinary

Dynamics of the gold-silicon eutectic reaction studied at limited length scales using in situ TEM and STEM

Sandra Stangebye, Changhui Lei, Aubri Kinghorn, Ian Robertson, Josh Kacher, Khalid Hattar

Summary: The dynamics of the gold-silicon eutectic reaction in limited dimensions were studied, revealing that the transformation process involves dislocation, grain boundary motion, and silicon diffusion, resulting in significant changes in the microstructure of the film.

JOURNAL OF MATERIALS RESEARCH (2022)

Article Nanoscience & Nanotechnology

Characterizing defect structures in AM steel using direct electron detection EBSD

Josh Kacher, Timothy Ruggles, Jordan Key, Matthew Nowell, Stuart Wright

Summary: This study demonstrates the ability to quantitatively characterize the dislocation structures in additive and traditionally manufactured alloys, and discusses potential defect formation mechanisms using high angular resolution electron backscatter diffraction analysis.

SCRIPTA MATERIALIA (2022)

Article Physics, Applied

An assessment of spall failure modes in laser powder bed fusion fabricated stainless steel 316L with low-volume intentional porosity

K. D. Koube, T. Sloop, K. Lamb, J. Kacher, S. S. Babu, N. N. Thadhani

Summary: This study investigates spall failure and damage modes in Laser Powder Bed Fusion fabricated Stainless Steel 316L (SS316L) with intentional low-volume porosity. The results show that the suppression of spall failure is observed with increasing porosity, transitioning from spall-centered tensile stress dominated failure to a pore-centered microstructure-dominated damage mode involving void/crack nucleation and growth. The critical porosity level and spall location depend on both the volume fraction and the size of the initially fabricated pores. Heterogeneous deformation twinning, shear banding, grain rotation, and cracking are observed around pre-existing pores and expected spall failure sites.

JOURNAL OF APPLIED PHYSICS (2023)

Article Materials Science, Multidisciplinary

Study of direct aging heat treatment of additively manufactured PH13-8Mo stainless steel: role of the manufacturing process, phase transformation kinetics, and microstructure evolution

F. N. U. Md Moniruzzaman, Shawkat Imam Shakil, Sugrib Kumar Shaha, Josh Kacher, Ali Nasiri, Meysam Haghshenas, Amir Hadadzadeh

Summary: Direct aging heat treatment recipes were developed for additively manufactured (AM) PH13 -8Mo stainless steel by studying the kinetics of precipitation phase transformation. Different AM processes (arc-DED and L-PBF) resulted in different microstructures and properties. The direct aging treatments improved the strength and ductility of the materials by controlling the formation of bNiAl precipitates and preserving pre-existing dislocation networks.

JOURNAL OF MATERIALS RESEARCH AND TECHNOLOGY-JMR&T (2023)

Article Materials Science, Multidisciplinary

Development of a Deep Learning Model for Capturing Plastic Anisotropy-Texture Linkage

Taejoon Park, David Montes de Oca Zapiain, Farhang Pourboghrat, Hojun Lim

Summary: This study develops a data-driven method for predicting plastic anisotropy in materials using a deep learning model. The model accurately and efficiently predicts the relationship between the initial crystallographic texture and plastic anisotropy by training on a large dataset of crystal plasticity calculations.
Article Nanoscience & Nanotechnology

Multiscale computational and experimental analysis of slip-GB reactions: In situ high-resolution electron backscattered diffraction and concurrent atomistic-continuum simulations

Yang Su, Thanh Phan, Liming Xiong, Josh Kacher

Summary: This paper combines in situ high-resolution electron backscattered diffraction (EBSD) with concurrent atomistic-continuum (CAC) simulations to investigate the interactions between dislocation-mediated slip and grain boundaries (GBs) in Ni. The study shows that the local stress at slip-GB intersections initially increases with the pileup of dislocations and remains high, even after the nucleation of dislocations in the neighboring grain. The local stress only relaxes when the nucleated dislocations propagate away from the GB due to more incoming dislocations participating in the pileup. The relaxation of local stress is accompanied by the reconfiguration of atomic-scale GB structure, which not only affects subsequent dislocation transmission but also the configuration of dislocations away from the GB. These findings highlight the importance of incorporating local stress history in higher length scale models, such as crystal plasticity finite element.

SCRIPTA MATERIALIA (2023)

Article Engineering, Manufacturing

Additive manufacturing of carbon steels by materials extrusion of oxide precursors and hydrogen reduction

Collin Stiers, Katie Koube, Ethan Sinclair, Hyoungjun Sim, Elias Winterscheidt, Josh Kacher

Summary: A hydrogen reduction-based method for additive manufacturing of carbon steels from low cost and stable oxide powders is introduced. This method utilizes materials extrusion processes to extrude inks comprised of oxide powders, plastic binders, and solvents. The addition of carbon during the reduction process is demonstrated, resulting in through-thickness carburization of the final parts.

ADDITIVE MANUFACTURING LETTERS (2023)

Article Materials Science, Multidisciplinary

Transmission electron microscopy of the rapid solidification microstructure evolution and solidification interface velocity determination in hypereutectic Al-20at.%Cu after laser melting

Y. Liu, K. Zweiacker, C. Liu, J. T. McKeown, J. M. K. Wiezorek

Summary: The evolution of rapid solidification microstructure and solidification interface velocity of hypereutectic Al-20at.%Cu alloy after laser melting has been studied experimentally. It was found that the formation of microstructure was dominated by eutectic, alpha-cell, and banded morphology grains, and the growth modes changed with increasing interface velocity.

ACTA MATERIALIA (2024)

Article Materials Science, Multidisciplinary

Mechanisms for high creep resistance in alumina forming austenitic (AFA) alloys

Bharat Gwalani, Julian Escobar, Miao Song, Jonova Thomas, Joshua Silverstein, Andrew Chihpin Chuang, Dileep Singh, Michael P. Brady, Yukinori Yamamoto, Thomas R. Watkins, Arun Devaraj

Summary: Castable alumina forming austenitic alloys exhibit superior creep life and oxidation resistance at high temperatures. This study reveals the mechanism behind the enhanced creep performance of these alloys by suppressing primary carbide formation and offers a promising alloy design strategy for high-temperature applications.

ACTA MATERIALIA (2024)

Article Materials Science, Multidisciplinary

Achieving atomically flat copper surface: Formation of mono-atomic steps and associated strain energy mechanisms

Jian Song, Qi Zhang, Songsong Yao, Kunming Yang, Houyu Ma, Jiamiao Ni, Boan Zhong, Yue Liu, Jian Wang, Tongxiang Fan

Summary: Recent studies have shown that achieving an atomically flat surface for metals can greatly improve their oxidation resistance and enhance their electronic-optical applications. Researchers have explored the use of graphene as a covering layer to achieve atomically flat surfaces. They found that high-temperature deposited graphene on copper surfaces formed mono-atomic steps, while annealed copper and transferred graphene on copper interfaces formed multi-atomic steps.

ACTA MATERIALIA (2024)

Article Materials Science, Multidisciplinary

Modeling and measurements of creep deformation in laser-melted Al-Ti-Zr alloys with bimodal grain size

Jennifer A. Glerum, Jon-Erik Mogonye, David C. Dunand

Summary: Elemental powders of Al, Ti, Sc, and Zr are blended and processed via laser powder-bed fusion to create binary and ternary alloys. The microstructural analysis and mechanical testing show that the addition of Ti results in the formation of primary precipitates, while the addition of Sc and Zr leads to the formation of fine grain bands. The Al-0.25Ti-0.25Zr alloy exhibits comparable strain rates to Al-0.5Zr at low stresses, but significantly higher strain rates at higher stresses during compressive creep testing. Finite element modeling suggests that the connectivity of coarse and fine grain regions is a critical factor affecting the creep resistance of the alloys.

ACTA MATERIALIA (2024)

Article Materials Science, Multidisciplinary

Characterizing stable nanocrystalline Cu-Ta behavior and failure dynamics under extremes of strain rate, strain, temperature and pressure by modified dynamic tensile extrusion

P. Jannotti, B. C. Hornbuckle, J. T. Lloyd, N. Lorenzo, M. Aniska, T. L. Luckenbaugh, A. J. Roberts, A. Giri, K. A. Darling

Summary: This work characterizes the thermo-mechanical behavior of bulk nanocrystalline Cu-Ta alloys under extreme conditions. The experiments reveal that the alloys exhibit unique mechanical properties, behaving differently from conventional nanocrystalline Cu. They do not undergo grain coarsening during extrusion and exhibit behavior similar to coarse-grained Cu.

ACTA MATERIALIA (2024)

Article Materials Science, Multidisciplinary

Phase-dependent microstructure modification leads to high thermoelectric performance in n-type layered SnSe2

Yiqing Wei, Jingwei Li, Daliang Zhang, Bin Zhang, Zizhen Zhou, Guang Han, Guoyu Wang, Carmelo Prestipino, Pierric Lemoine, Emmanuel Guilmeau, Xu Lu, Xiaoyuan Zhou

Summary: This study proposes a new strategy to modify microstructure by phase regulation, which can simultaneously enhance carrier mobility and reduce lattice thermal conductivity. The addition of Cu in layered SnSe2 induces a phase transition that leads to increased grain size and reduced stacking fault density, resulting in improved carrier mobility and lower lattice thermal conductivity.

ACTA MATERIALIA (2024)

Article Materials Science, Multidisciplinary

Selective oxidation and nickel enrichment hinders the repassivation kinetics of multi-principal element alloy surfaces

Jia Chen, Zhengyu Zhang, Eitan Hershkovitz, Jonathan Poplawsky, Raja Shekar Bhupal Dandu, Chang-Yu Hung, Wenbo Wang, Yi Yao, Lin Li, Hongliang Xin, Honggyu Kim, Wenjun Cai

Summary: In this study, the structural origin of the pH-dependent repassivation mechanisms in multi-principal element alloys (MPEA) was investigated using surface characterization and computational simulations. It was found that selective oxidation in acidic to neutral solutions leads to enhanced nickel enrichment on the surface, resulting in reduced repassivation capability and corrosion resistance.

ACTA MATERIALIA (2024)

Article Materials Science, Multidisciplinary

Rate-dependent transition of dislocation mechanisms in a magnesium alloy

X. Y. Xu, C. P. Huang, H. Y. Wang, Y. Z. Li, M. X. Huang

Summary: The limited slip systems of magnesium (Mg) and its alloys hinder their wide applications. By conducting tensile straining experiments, researchers discovered a rate-dependent transition in the dislocation mechanisms of Mg alloys. At high strain rates, glissile dislocations dominate, while easy-glide dislocations dominate at low strain rates. Abundant glissile dislocations do not necessarily improve ductility.

ACTA MATERIALIA (2024)

Article Materials Science, Multidisciplinary

The effect of temperature on detwinning and mechanical properties of face-centered cubic deformation twins

M. S. Szczerba, M. J. Szczerba

Summary: Inverse temperature dependences of the detwinning stress were observed in face-centered cubic deformation twins in Cu-8at.%Al alloy. The detwinning stress increased with temperature when the pi detwinning mode was involved, but decreased when the pi/3 mode was involved. The dual effect of temperature on the detwinning stress was due to the reduction of internal stresses pre-existing within the deformation twins. The complete reduction of internal stresses at about 530 degrees C led to the equivalence of the critical stresses of different detwinning modes and a decrease in the yield stress anisotropy of the twin/matrix structure.

ACTA MATERIALIA (2024)

Article Materials Science, Multidisciplinary

Nature of the electric double layer to modulate the electrochemical behaviors of Fe2O3 electrode

Taowen Dong, Tingting Qin, Wei Zhang, Yaowen Zhang, Zhuoran Feng, Yuxiang Gao, Zhongyu Pan, Zixiang Xia, Yan Wang, Chunming Yang, Peng Wang, Weitao Zheng

Summary: The interaction between the electrode and the electric double layer (EDL) significantly influences the energy storage mechanism. By studying the popular alpha-Fe2O3 electrode and the EDL interaction, we find that the energy storage mechanism of the electrode can be controlled by modulating the EDL.

ACTA MATERIALIA (2024)

Article Materials Science, Multidisciplinary

Grain scale bursts of plasticity in Mg-4Zn via high energy X-rays: Towards twin observation in real-time

Matthew R. Barnett, Jun Wang, Sitarama R. Kada, Alban de Vaucorbeil, Andrew Stevenson, Marc Fivel, Peter A. Lynch

Summary: The elastic-plastic transition in magnesium alloy Mg-4.5Zn exhibits bursts of deformation, which are characterized by sudden changes in grain orientation. These bursts occur in a coordinated manner among nearby grains, with the highest burst rate observed at the onset of full plasticity. The most significant burst events are associated with twinning, supported by the observation of twinned structures using electron microscopy. The bursts are often preceded and followed by a stasis in peak movement, indicating a certain "birth size" for twins upon formation and subsequent growth at a later stage.

ACTA MATERIALIA (2024)

Article Materials Science, Multidisciplinary

Atomistic simulations and machine learning of solute grain boundary segregation in Mg alloys at finite temperatures

Vaidehi Menon, Sambit Das, Vikram Gavini, Liang Qi

Summary: Understanding solute segregation thermodynamics is crucial for investigating grain boundary properties. The spectral approach and thermodynamic integration methods can be used to predict solute segregation behavior at grain boundaries and compare with experimental observations, thus aiding in alloy design and performance control.

ACTA MATERIALIA (2024)

Article Materials Science, Multidisciplinary

Integrating abnormal thermal expansion and ultralow thermal conductivity into (Cd,Ni)2Re2O7 via synergy of local structure distortion and soft acoustic phonons

Feiyu Qin, Lei Hu, Yingcai Zhu, Yuki Sakai, Shogo Kawaguchi, Akihiko Machida, Tetsu Watanuki, Yue-Wen Fang, Jun Sun, Xiangdong Ding, Masaki Azuma

Summary: This study reports on the negative and zero thermal expansion properties of Cd2Re2O7 and Cd1.95Ni0.05Re2O7 materials, along with their ultra-low thermal conductivity. Through investigations of their structures and phonon calculations, the synergistic effect of local structure distortion and soft phonons is revealed as the key to achieving these distinctive properties.

ACTA MATERIALIA (2024)

Article Materials Science, Multidisciplinary

Semi-automatic miniature specimen testing method to characterize the plasticity and fracture properties of metals

Thomas Beerli, Christian C. Roth, Dirk Mohr

Summary: A novel testing system for miniature specimens is designed to characterize the plastic response of materials for which conventional full-size specimens cannot be extracted. The system has an automated operation process, which reduces the damage to specimens caused by manual handling and improves the stability of the test results. The experiments show that the miniature specimens extracted from stainless steel and aluminum have high reproducibility, and the results are consistent with those of conventional-sized specimens. A correction procedure is provided to consider the influence of surface roughness and heat-affected zone caused by wire EDM.

ACTA MATERIALIA (2024)

Article Materials Science, Multidisciplinary

The effect of microstructure and film composition on the mechanical properties of linear antenna CVD diamond thin films

Rani Mary Joy, Paulius Pobedinskas, Nina Baule, Shengyuan Bai, Daen Jannis, Nicolas Gauquelin, Marie-Amandine Pinault-Thaury, Francois Jomard, Kamatchi Jothiramalingam Sankaran, Rozita Rouzbahani, Fernando Lloret, Derese Desta, Jan D'Haen, Johan Verbeeck, Michael Frank Becker, Ken Haenen

Summary: This study investigates the influence of film microstructure and composition on the Young's modulus and residual stress in nanocrystalline diamond thin films. The results provide insights into the mechanical properties and intrinsic stress sources of these films, and demonstrate the potential for producing high-quality nanocrystalline diamond films under certain conditions.

ACTA MATERIALIA (2024)