4.7 Article

Characterisation of short fatigue cracks in titanium alloy IMI 834 using X-ray microtomography

期刊

ACTA MATERIALIA
卷 99, 期 -, 页码 49-62

出版社

PERGAMON-ELSEVIER SCIENCE LTD
DOI: 10.1016/j.actamat.2015.07.069

关键词

Titanium; Fatigue; Tomography; Vacuum

资金

  1. EPSRC [EP/I02249X/1, EP/H004882/1, EP/K034332/1, EP/J500239/1]
  2. EPSRC [EP/I02249X/1, EP/K034332/1, EP/H004882/1, EP/L001748/1] Funding Source: UKRI
  3. Engineering and Physical Sciences Research Council [EP/K034332/1, EP/I02249X/1, EP/H004882/1, EP/L001748/1, 1092093] Funding Source: researchfish

向作者/读者索取更多资源

A first attempt at the three-dimensional evaluation of naturally initiated surface connected and internal fatigue cracks is presented. Fatigue crack initiation and growth in air and vacuum environments have been investigated through X-ray microtomography in air and vacuum environments at elevated temperatures (350 degrees C), accompanied by post-mortem electron microscopy of the fracture surfaces. In vacuum (<10(-5) mbar), multiple internal and surface-connected crack initiation was observed, but only the surface-connected cracks grew. In contrast, fewer cracks formed in air, these were mostly surface-connected and all were observed to grow. In all instances the initiation features were associated with globular primary a. An improved fatigue life was found in vacuum, which was mostly a consequence of delayed initiation, but was also due to slower fatigue crack propagation. The non-propagation of internal cracks was taken to imply that even the good laboratory vacuum obtained here was insufficient to simulate the conditions obtained for an internal crack in a component. The crack shape evolved towards a semi-circular shape a/c = 1 in air during fatigue crack growth, whilst the vacuum cracks remained semi-elliptical (a/c similar or equal to 1.4). This was taken to imply that oxide-induced crack closure played a role in fatigue crack growth in air. (C) 2015 Acta Materialia Inc. Published by Elsevier Ltd. All rights reserved.

作者

我是这篇论文的作者
点击您的名字以认领此论文并将其添加到您的个人资料中。

评论

主要评分

4.7
评分不足

次要评分

新颖性
-
重要性
-
科学严谨性
-
评价这篇论文

推荐

Letter Critical Care Medicine

Novel Insight into Pulmonary Fibrosis and Long COVID

Jan C. Kamp, Christopher Werlein, Edith K. J. Plucinski, Lavinia Neubert, Tobias Welte, Peter D. Lee, Paul Tafforeau, Claire Walsh, Mark P. Kuehnel, Detlef Schuppan, Marius M. Hoeper, Danny D. Jonigk, Maximilian Ackermann

AMERICAN JOURNAL OF RESPIRATORY AND CRITICAL CARE MEDICINE (2023)

Letter Respiratory System

Comment on: Intrapulmonary shunt and alveolar dead space in a cohort of patients with acute COVID-19 pneumonitis and early recovery

Maximilian Ackermann, Paul Tafforeau, Joseph Brunet, Jan C. Kamp, Christopher Werlein, Mark P. Kuehnel, Joseph Jacob, Claire L. Walsh, Peter D. Lee, Tobias Welte, Danny D. Jonigk

EUROPEAN RESPIRATORY JOURNAL (2023)

Article Engineering, Biomedical

Image quality and scan time optimisation for in situ phase contrast x-ray tomography of the intervertebral disc

C. M. Disney, N. T. Vo, A. J. Bodey, B. K. Bay, P. D. Lee

Summary: In-line phase contrast synchrotron tomography combined with in situ mechanical loading allows for the characterization of soft tissue micromechanics using DVC. Optimization of scan time is important for reducing radiation dose and sample movement. The influence of phase contrast imaging on DVC accuracy has been investigated in this study.

JOURNAL OF THE MECHANICAL BEHAVIOR OF BIOMEDICAL MATERIALS (2023)

Article Geosciences, Multidisciplinary

Complex decompression and fragmentation of mingled andesite magmas driving multi-phase Plinian eruptions at Mt. Taranaki, New Zealand

Rafael Torres-Orozco, Shane J. Cronin, Natalia Pardo, Szabolcs Kosik, Ingrid Ukstins, Mirja Heinrich, Peter D. Lee

Summary: Estimating the kinetics of andesite magma vesiculation and crystallization is crucial for understanding volcanic eruption dynamics. In this study, we used synchrotron microtomography and other techniques to quantify the size and shape distributions of vesicles and crystals in pyroclasts from the Mount Taranaki eruption. Our findings reveal the complex fragmentation mechanisms of andesite magmas during different phases of the eruption.

JOURNAL OF VOLCANOLOGY AND GEOTHERMAL RESEARCH (2023)

Article Materials Science, Multidisciplinary

The effect of porosity on strain evolution and failure of soldered, small-diameter, thin-walled metallic pipes

Sophie A. M. McNair, Jiraphant Srisuriyachot, Samuel Omole, Thomas Connolley, Andrew Rhead, Alexander J. G. Lunt

Summary: Small-diameter, thin-walled pipes are widely used in industries such as high-energy physics, heat transfer, nuclear, medical, and communications. The performance of thin-walled pipe welds less than 0.5 mm in width is difficult to determine due to the lack of existing standards. Porosity is a determining factor in the performance of the connection. This study found that reducing residual stresses is more important than reducing porosity for improving weld strength.

JOURNAL OF MATERIALS RESEARCH AND TECHNOLOGY-JMR&T (2023)

Article Chemistry, Physical

Correlative full field X-ray compton scattering imaging and X-ray computed tomography for in situ observation of Li ion batteries

Chu Lun Alex Leung, Matthew D. Wilson, Thomas Connolley, Stephen P. Collins, Oxana Magdysyuk, Matthieu N. Boone, Kosuke Suzuki, Matthew C. Veale, Enzo Liotti, Frederic Van Assche, Andrew Lui, Chun Huang

Summary: Increasing electrode thickness is considered as a potential method to improve energy density in Li ion batteries. However, the diffusion of Li+ ions during (dis)charge, especially at higher rates, limits the realizable capacity and rate capability. Visualizing and quantifying Li+ chemical stoichiometry distribution inside the electrode within commercially standard battery geometry is still challenging. In this study, the distribution of Li+ chemical stoichiometry in the electrode microstructure of a working coin cell battery is mapped using innovative in situ correlative full-field X-ray Compton scattering imaging (XCS-I) and X-ray computed tomography (XCT).

MATERIALS TODAY ENERGY (2023)

Article Materials Science, Multidisciplinary

Predicting hydrogen microporosity in long solidification range ternary Al-Cu-Li alloys by coupling CALPHAD and cellular automata model

Xingxing Li, Xinghai Yang, Chengpeng Xue, Shuo Wang, Yuxuan Zhang, Bing Wang, Junsheng Wang, Peter D. Lee

Summary: In this study, a three-dimensional multicomponent cellular automaton (CA) model coupled with CALPHAD calculations was used to simulate the nucleation and growth of hydrogen porosity and its interaction with surrounding dendritic structures during the solidification of Al-Cu-Li alloys. The effects of hydrogen concentration, cooling rate, and Li content on solidification conditions were quantified, resulting in effective reduction of porosity size. X-ray computed tomography (XCT) was utilized to validate the model and revealed that porosity exhibited elongated and tortuous shape at slow cooling rates, filling up the empty spaces of secondary arms, while it tended to be dispersed spherical shape at high cooling rates when its surrounding grains became equiaxed structures.

COMPUTATIONAL MATERIALS SCIENCE (2023)

Article Engineering, Manufacturing

In situ monitoring the effects of Ti6Al4V powder oxidation during laser powder bed fusion additive manufacturing

Gowtham Soundarapandiyan, Chu Lun Alex Leung, Carol Johnston, Bo Chen, Raja H. U. Khan, Phil McNutt, Alisha Bhatt, Robert C. Atwood, Peter D. Lee, Michael E. Fitzpatrick

Summary: This study uses in situ high speed synchrotron X-ray imaging to investigate the effects of low and high oxygen content Ti6Al4V powders on laser-matter interactions, process, and defect dynamics during multilayer thin-wall laser powder bed fusion (L-PBF). The results show that high oxygen content Ti6Al4V powder can reduce melt ejections, surface roughness, and defect population in the built parts. Increasing oxygen content in the part leads to an increase in microhardness due to solid solution strengthening, with no significant change in the microstructure.

INTERNATIONAL JOURNAL OF MACHINE TOOLS & MANUFACTURE (2023)

Review Materials Science, Multidisciplinary

A review of the processing, microstructure and property relationships in medium Mn steels

T. W. J. Kwok, D. Dye

Summary: Medium Mn steels are emerging third-generation advanced high-strength steels with high strengths, large ductilities, and lower costs compared to their predecessor high Mn TWIP steels. They exhibit TWIP and/or TRIP effects, which contribute to a high strain hardening rate. The current review focuses on the alloy design, processing, microstructure, and property relationships of medium Mn steels, complementing the review by Sun et al. [Physical metallurgy of medium-Mn advanced high-strength steels, Int Mater Rev. 2023.], which primarily discusses phase interfaces and thermodynamics.

INTERNATIONAL MATERIALS REVIEWS (2023)

Article Biochemical Research Methods

Preparation of large biological samples for high-resolution, hierarchical, synchrotron phase-contrast tomography with multimodal imaging compatibility

J. Brunet, C. L. Walsh, W. L. Wagner, A. Bellier, C. Werlein, S. Marussi, D. D. Jonigk, S. E. Verleden, M. Ackermann, Peter D. Lee, Paul Tafforeau

Summary: The authors present a protocol for preparing and mounting whole human organs for X-ray hierarchical phase-contrast tomography, resulting in high-resolution images. Imaging across different scales is crucial for understanding organ morphology and pathophysiological changes. The protocol enables scanning of large soft-tissue samples, including intact human organs, with enhanced contrast and reduced sample movement and bubble formation.

NATURE PROTOCOLS (2023)

Article Materials Science, Multidisciplinary

Controlling solute channel formation using magnetic fields

Xianqiang Fan, Natalia Shevchenko, Catherine Tonry, Samuel J. Clark, Robert C. Atwood, Sven Eckert, Koulis Pericleous, Peter D. Lee, Andrew Kao

Summary: Solute channel formation can occur in various processes and is influenced by the interaction between an external magnetic field and thermoelectric currents at solid/liquid interfaces. In this study, we used in situ synchrotron X-ray imaging and numerical simulations to investigate the characteristics of flow and solute transport under thermoelectric magnetohydrodynamic (TEMHD) effects. Our observations suggest that macroscopic and microscopic TEMHD flows are the primary mechanisms controlling plume migration and channel bias. We also discovered that grain orientation can modify solute flow through anisotropic permeability. These findings led to the proposed strategy of using a time-modulated magnetic field for solute channel-free solidification.

ACTA MATERIALIA (2023)

Article Materials Science, Multidisciplinary

In situ X-ray imaging of hot cracking and porosity during LPBF of Al-2139 with TiB2 additions and varied process parameters

David T. Rees, Chu Lun Alex Leung, Joe Elambasseril, Sebastian Marussi, Saurabh Shah, Shashidhara Marathe, Milan Brandt, Mark Easton, Peter D. Lee

Summary: In this study, two approaches, including TiB2 additions and optimization of LPBF process parameters, were used to suppress the formation of hot cracks in laser powder bed fusion (LPBF) additive manufacturing of 2XXX series Al alloys. High-speed synchrotron X-ray radiography and high-resolution synchrotron X-ray computed tomography (sCT) were used to monitor the LPBF process and measure the volume fraction of defects in the as-built samples. The results showed that adding TiB2 in Al-2139 reduced the volume of cracks by up to 79% and decreased the average length, breadth, and surface area of cracks.

MATERIALS & DESIGN (2023)

Article Materials Science, Multidisciplinary

Auxetic response of additive manufactured cubic chiral lattices at large plastic strains

Caterina Iantaffi, Eral Bele, David Mcarthur, Peter D. Lee, Chu Lun Alex Leung

Summary: This study investigates the compressive performance of auxetic cubic chiral structures, finding that energy absorption and auxeticity are dependent on the relative density of the constitutive struts. The research also reveals that in the plastic regime, the auxeticity decreases with relative density.

MATERIALS & DESIGN (2023)

Article Nanoscience & Nanotechnology

High-resolution 3D strain and orientation mapping within a grain of a directed energy deposition laser additively manufactured superalloy

Y. Chen, Y. T. Tang, D. M. Collins, S. J. Clark, W. Ludwig, R. Rodriguez-Lamas, C. Detlefs, R. C. Reed, P. D. Lee, P. J. Withers, C. Yildirim

Summary: The industrialization of Laser Additive Manufacturing (LAM) faces challenges such as undesirable microstructures and high residual stresses. Non-destructive assessment of mechanical performance is crucial, and Dark Field X-ray Microscopy (DFXM) is used to map the 3D subsurface intragranular orientation and strain variations of a surface-breaking grain in a nickel superalloy. DFXM results show a highly heterogeneous microstructure with alternating strain states and small orientation differences. Comparison with Electron Backscatter Diffraction measurements is also discussed.

SCRIPTA MATERIALIA (2023)

Article Materials Science, Multidisciplinary

Assessment of residual strain in laser shock peened additive manufactured Inconel 718 using synchrotron X-ray diffraction

Ching Kiat Yong, Elspeth M. Keating, Darren J. Hughes, Thomas Connolley, Geoff West, Chow Cher Wong, Gregory J. Gibbons

Summary: For the first time, the through-thickness residual strain profile of an additively-manufactured IN718 sample due to laser shock peening (LSP) is demonstrated. This provides valuable insights into the potential of using LSP to extend the fatigue life of additively-manufactured samples. The peening process led to significant beneficial compressive in-plane residual strains, extending to a depth of 1.0mm.

MATERIALIA (2023)

Article Materials Science, Multidisciplinary

Transmission electron microscopy of the rapid solidification microstructure evolution and solidification interface velocity determination in hypereutectic Al-20at.%Cu after laser melting

Y. Liu, K. Zweiacker, C. Liu, J. T. McKeown, J. M. K. Wiezorek

Summary: The evolution of rapid solidification microstructure and solidification interface velocity of hypereutectic Al-20at.%Cu alloy after laser melting has been studied experimentally. It was found that the formation of microstructure was dominated by eutectic, alpha-cell, and banded morphology grains, and the growth modes changed with increasing interface velocity.

ACTA MATERIALIA (2024)

Article Materials Science, Multidisciplinary

Mechanisms for high creep resistance in alumina forming austenitic (AFA) alloys

Bharat Gwalani, Julian Escobar, Miao Song, Jonova Thomas, Joshua Silverstein, Andrew Chihpin Chuang, Dileep Singh, Michael P. Brady, Yukinori Yamamoto, Thomas R. Watkins, Arun Devaraj

Summary: Castable alumina forming austenitic alloys exhibit superior creep life and oxidation resistance at high temperatures. This study reveals the mechanism behind the enhanced creep performance of these alloys by suppressing primary carbide formation and offers a promising alloy design strategy for high-temperature applications.

ACTA MATERIALIA (2024)

Article Materials Science, Multidisciplinary

Achieving atomically flat copper surface: Formation of mono-atomic steps and associated strain energy mechanisms

Jian Song, Qi Zhang, Songsong Yao, Kunming Yang, Houyu Ma, Jiamiao Ni, Boan Zhong, Yue Liu, Jian Wang, Tongxiang Fan

Summary: Recent studies have shown that achieving an atomically flat surface for metals can greatly improve their oxidation resistance and enhance their electronic-optical applications. Researchers have explored the use of graphene as a covering layer to achieve atomically flat surfaces. They found that high-temperature deposited graphene on copper surfaces formed mono-atomic steps, while annealed copper and transferred graphene on copper interfaces formed multi-atomic steps.

ACTA MATERIALIA (2024)

Article Materials Science, Multidisciplinary

Modeling and measurements of creep deformation in laser-melted Al-Ti-Zr alloys with bimodal grain size

Jennifer A. Glerum, Jon-Erik Mogonye, David C. Dunand

Summary: Elemental powders of Al, Ti, Sc, and Zr are blended and processed via laser powder-bed fusion to create binary and ternary alloys. The microstructural analysis and mechanical testing show that the addition of Ti results in the formation of primary precipitates, while the addition of Sc and Zr leads to the formation of fine grain bands. The Al-0.25Ti-0.25Zr alloy exhibits comparable strain rates to Al-0.5Zr at low stresses, but significantly higher strain rates at higher stresses during compressive creep testing. Finite element modeling suggests that the connectivity of coarse and fine grain regions is a critical factor affecting the creep resistance of the alloys.

ACTA MATERIALIA (2024)

Article Materials Science, Multidisciplinary

Characterizing stable nanocrystalline Cu-Ta behavior and failure dynamics under extremes of strain rate, strain, temperature and pressure by modified dynamic tensile extrusion

P. Jannotti, B. C. Hornbuckle, J. T. Lloyd, N. Lorenzo, M. Aniska, T. L. Luckenbaugh, A. J. Roberts, A. Giri, K. A. Darling

Summary: This work characterizes the thermo-mechanical behavior of bulk nanocrystalline Cu-Ta alloys under extreme conditions. The experiments reveal that the alloys exhibit unique mechanical properties, behaving differently from conventional nanocrystalline Cu. They do not undergo grain coarsening during extrusion and exhibit behavior similar to coarse-grained Cu.

ACTA MATERIALIA (2024)

Article Materials Science, Multidisciplinary

Phase-dependent microstructure modification leads to high thermoelectric performance in n-type layered SnSe2

Yiqing Wei, Jingwei Li, Daliang Zhang, Bin Zhang, Zizhen Zhou, Guang Han, Guoyu Wang, Carmelo Prestipino, Pierric Lemoine, Emmanuel Guilmeau, Xu Lu, Xiaoyuan Zhou

Summary: This study proposes a new strategy to modify microstructure by phase regulation, which can simultaneously enhance carrier mobility and reduce lattice thermal conductivity. The addition of Cu in layered SnSe2 induces a phase transition that leads to increased grain size and reduced stacking fault density, resulting in improved carrier mobility and lower lattice thermal conductivity.

ACTA MATERIALIA (2024)

Article Materials Science, Multidisciplinary

Selective oxidation and nickel enrichment hinders the repassivation kinetics of multi-principal element alloy surfaces

Jia Chen, Zhengyu Zhang, Eitan Hershkovitz, Jonathan Poplawsky, Raja Shekar Bhupal Dandu, Chang-Yu Hung, Wenbo Wang, Yi Yao, Lin Li, Hongliang Xin, Honggyu Kim, Wenjun Cai

Summary: In this study, the structural origin of the pH-dependent repassivation mechanisms in multi-principal element alloys (MPEA) was investigated using surface characterization and computational simulations. It was found that selective oxidation in acidic to neutral solutions leads to enhanced nickel enrichment on the surface, resulting in reduced repassivation capability and corrosion resistance.

ACTA MATERIALIA (2024)

Article Materials Science, Multidisciplinary

Rate-dependent transition of dislocation mechanisms in a magnesium alloy

X. Y. Xu, C. P. Huang, H. Y. Wang, Y. Z. Li, M. X. Huang

Summary: The limited slip systems of magnesium (Mg) and its alloys hinder their wide applications. By conducting tensile straining experiments, researchers discovered a rate-dependent transition in the dislocation mechanisms of Mg alloys. At high strain rates, glissile dislocations dominate, while easy-glide dislocations dominate at low strain rates. Abundant glissile dislocations do not necessarily improve ductility.

ACTA MATERIALIA (2024)

Article Materials Science, Multidisciplinary

The effect of temperature on detwinning and mechanical properties of face-centered cubic deformation twins

M. S. Szczerba, M. J. Szczerba

Summary: Inverse temperature dependences of the detwinning stress were observed in face-centered cubic deformation twins in Cu-8at.%Al alloy. The detwinning stress increased with temperature when the pi detwinning mode was involved, but decreased when the pi/3 mode was involved. The dual effect of temperature on the detwinning stress was due to the reduction of internal stresses pre-existing within the deformation twins. The complete reduction of internal stresses at about 530 degrees C led to the equivalence of the critical stresses of different detwinning modes and a decrease in the yield stress anisotropy of the twin/matrix structure.

ACTA MATERIALIA (2024)

Article Materials Science, Multidisciplinary

Nature of the electric double layer to modulate the electrochemical behaviors of Fe2O3 electrode

Taowen Dong, Tingting Qin, Wei Zhang, Yaowen Zhang, Zhuoran Feng, Yuxiang Gao, Zhongyu Pan, Zixiang Xia, Yan Wang, Chunming Yang, Peng Wang, Weitao Zheng

Summary: The interaction between the electrode and the electric double layer (EDL) significantly influences the energy storage mechanism. By studying the popular alpha-Fe2O3 electrode and the EDL interaction, we find that the energy storage mechanism of the electrode can be controlled by modulating the EDL.

ACTA MATERIALIA (2024)

Article Materials Science, Multidisciplinary

Grain scale bursts of plasticity in Mg-4Zn via high energy X-rays: Towards twin observation in real-time

Matthew R. Barnett, Jun Wang, Sitarama R. Kada, Alban de Vaucorbeil, Andrew Stevenson, Marc Fivel, Peter A. Lynch

Summary: The elastic-plastic transition in magnesium alloy Mg-4.5Zn exhibits bursts of deformation, which are characterized by sudden changes in grain orientation. These bursts occur in a coordinated manner among nearby grains, with the highest burst rate observed at the onset of full plasticity. The most significant burst events are associated with twinning, supported by the observation of twinned structures using electron microscopy. The bursts are often preceded and followed by a stasis in peak movement, indicating a certain "birth size" for twins upon formation and subsequent growth at a later stage.

ACTA MATERIALIA (2024)

Article Materials Science, Multidisciplinary

Atomistic simulations and machine learning of solute grain boundary segregation in Mg alloys at finite temperatures

Vaidehi Menon, Sambit Das, Vikram Gavini, Liang Qi

Summary: Understanding solute segregation thermodynamics is crucial for investigating grain boundary properties. The spectral approach and thermodynamic integration methods can be used to predict solute segregation behavior at grain boundaries and compare with experimental observations, thus aiding in alloy design and performance control.

ACTA MATERIALIA (2024)

Article Materials Science, Multidisciplinary

Integrating abnormal thermal expansion and ultralow thermal conductivity into (Cd,Ni)2Re2O7 via synergy of local structure distortion and soft acoustic phonons

Feiyu Qin, Lei Hu, Yingcai Zhu, Yuki Sakai, Shogo Kawaguchi, Akihiko Machida, Tetsu Watanuki, Yue-Wen Fang, Jun Sun, Xiangdong Ding, Masaki Azuma

Summary: This study reports on the negative and zero thermal expansion properties of Cd2Re2O7 and Cd1.95Ni0.05Re2O7 materials, along with their ultra-low thermal conductivity. Through investigations of their structures and phonon calculations, the synergistic effect of local structure distortion and soft phonons is revealed as the key to achieving these distinctive properties.

ACTA MATERIALIA (2024)

Article Materials Science, Multidisciplinary

Semi-automatic miniature specimen testing method to characterize the plasticity and fracture properties of metals

Thomas Beerli, Christian C. Roth, Dirk Mohr

Summary: A novel testing system for miniature specimens is designed to characterize the plastic response of materials for which conventional full-size specimens cannot be extracted. The system has an automated operation process, which reduces the damage to specimens caused by manual handling and improves the stability of the test results. The experiments show that the miniature specimens extracted from stainless steel and aluminum have high reproducibility, and the results are consistent with those of conventional-sized specimens. A correction procedure is provided to consider the influence of surface roughness and heat-affected zone caused by wire EDM.

ACTA MATERIALIA (2024)

Article Materials Science, Multidisciplinary

The effect of microstructure and film composition on the mechanical properties of linear antenna CVD diamond thin films

Rani Mary Joy, Paulius Pobedinskas, Nina Baule, Shengyuan Bai, Daen Jannis, Nicolas Gauquelin, Marie-Amandine Pinault-Thaury, Francois Jomard, Kamatchi Jothiramalingam Sankaran, Rozita Rouzbahani, Fernando Lloret, Derese Desta, Jan D'Haen, Johan Verbeeck, Michael Frank Becker, Ken Haenen

Summary: This study investigates the influence of film microstructure and composition on the Young's modulus and residual stress in nanocrystalline diamond thin films. The results provide insights into the mechanical properties and intrinsic stress sources of these films, and demonstrate the potential for producing high-quality nanocrystalline diamond films under certain conditions.

ACTA MATERIALIA (2024)