4.6 Article

Multi-objective Bayesian optimization of chemical reactor design using computational fluid dynamics

期刊

COMPUTERS & CHEMICAL ENGINEERING
卷 119, 期 -, 页码 25-37

出版社

PERGAMON-ELSEVIER SCIENCE LTD
DOI: 10.1016/j.compchemeng.2018.08.005

关键词

Multi-objective optimization; Bayesian optimization; Computational fluid dynamics; CFD-based optimization; Reactor design; Machine learning

资金

  1. Energy Efficiency & Resources Core Technology Program of the Korea Institute of Energy Technology Evaluation and Planning(KETEP) from the Ministry of Trade, Industry & Energy(MOTIE), Republic of Korea [20152010201850]
  2. Engineering Development Research Center (EDRC) - Ministry of Trade, Industry Energy (MOTIE) [N0000990]
  3. Korea Evaluation Institute of Industrial Technology (KEIT) [20152010201850, N0000990] Funding Source: Korea Institute of Science & Technology Information (KISTI), National Science & Technology Information Service (NTIS)

向作者/读者索取更多资源

This study presents a computational fluid dynamics (CFD) based optimal design tool for chemical reactors, in which multi-objective Bayesian optimization (MBO) is utilized to reduce the number of required CFD runs. Detailed methods used to automate the process by connecting CFD with MBO are also proposed. The developed optimizer was applied to minimize the power consumption and maximize the gas holdup in a gas-sparged stirred tank reactor, which has six design variables: the aspect ratio of the tank, the diameter and clearance of each of the two impellers, and the gas sparger. The saturated Pareto front is obtained after 100 iterations. The resulting Pareto front consists of many near-optimal designs with significantly enhanced performances compared to conventional reactors reported in the literature. We anticipate that this design approach can be applied to any process unit design problems that require a large number of CFD simulation runs. (C) 2018 Elsevier Ltd. All rights reserved.

作者

我是这篇论文的作者
点击您的名字以认领此论文并将其添加到您的个人资料中。

评论

主要评分

4.6
评分不足

次要评分

新颖性
-
重要性
-
科学严谨性
-
评价这篇论文

推荐

Article Engineering, Chemical

Integration of reinforcement learning and model predictive control to optimize semi-batch bioreactor

Tae Hoon Oh, Hyun Min Park, Jong Woo Kim, Jong Min Lee

Summary: This article proposes an integrated algorithm using double-deep Q-network and model predictive control to optimize substrate feeding strategy in a bioreactor. The study finds that the proposed method outperforms other methods and can learn with fewer data.

AICHE JOURNAL (2022)

Article Engineering, Environmental

CFD modeling for the prediction of molecular weight distribution in the LDPE autoclave reactor: Effects of non-ideal mixing

Sunkyu Shin, Solji Choi, Jonggeol Na, Ikhwan Jung, Min-Kyu Kim, Myung-June Park, Won Bo Lee

Summary: The study indicates that circulation flow pattern in industrial-scale reactors can result in a broad molecular weight distribution and bimodality of polymers, highlighting the importance of controlling the flow pattern to produce polymers with desired properties.

CHEMICAL ENGINEERING JOURNAL (2022)

Article Engineering, Environmental

Data-driven robust optimization for minimum nitrogen oxide emission under process uncertainty

Minsu Kim, Sunghyun Cho, Kyojin Jang, Seokyoung Hong, Jonggeol Na, Il Moon

Summary: The aim of the study was to reduce NOx emissions from military weapon system waste incineration by finding optimal operating conditions under parameter uncertainties using a robust optimization framework. Implementing this framework led to a stable reduction in NOx emissions, despite uncertainties in waste particle conditions, with mean reduction of NOx production rate by 13.6-13.9% and variance reduced by 36.1-36.3% compared to nominal optimum conditions.

CHEMICAL ENGINEERING JOURNAL (2022)

Article Engineering, Chemical

Online Synchronization in Latent Variable Model Predictive Control for Trajectory Tracking of an Uneven Batch Process

Hye Ji Lee, Shinje Lee, Jong Min Lee

Summary: The proposed method improves trajectory tracking performance and reduces tracking error by applying online alignment, selecting multiple models, and adaptively applying future reference based on current batch measurements. Additionally, the method adaptively decides batch duration, leading to improved overall performance in industrial penicillin production.

INDUSTRIAL & ENGINEERING CHEMISTRY RESEARCH (2022)

Article Polymer Science

Hybrid modeling approach for polymer melt index prediction

Min Jun Song, Sung Hyun Ju, Sungkyu Kim, Seung Hwan Oh, Jong Min Lee

Summary: This research paper presents a hybrid modeling approach that combines mechanistic modeling and machine learning to predict the melt index (MI) of an industrial polymerization process. The results indicate that the proposed hybrid model has an increased prediction accuracy and generalizability for MI prediction in an industrial polymerization process.

JOURNAL OF APPLIED POLYMER SCIENCE (2022)

Article Automation & Control Systems

Learning of model-plant mismatch map via neural network modeling and its application to offset-free model predictive control

Sang Hwan Son, Jong Woo Kim, Tae Hoon Oh, Dong Hwi Jeong, Jong Min Lee

Summary: We propose an improved offset-free model predictive control framework that combines the advantages of model-based and data-driven control strategies by learning and utilizing the intrinsic model-plant mismatch map. The map is approximated using artificial neural network modeling and a supplementary disturbance variable is introduced to handle transient state information. The proposed scheme effectively improves the closed-loop reference tracking performance of the control system.

JOURNAL OF PROCESS CONTROL (2022)

Article Automation & Control Systems

Multi-strategy control to extend the feasibility region for robust model predictive control

Tae Hoon Oh, Jong Woo Kim, Sang Hwan Son, Dong Hwi Jeong, Jong Min Lee

Summary: This paper proposes a multi-strategy control scheme to reduce computational load and extend the feasible region of robust model predictive control. The scheme stabilizes the system under a subset of disturbances and automatically switches to another control strategy for the rest of the disturbances, keeping the state within a predetermined bounded set. The existence of this set is proven, and an efficient algorithm is proposed to generate it. The proposed controller maintains the recursive feasibility and stability of the original RMPC.

JOURNAL OF PROCESS CONTROL (2022)

Article Chemistry, Physical

Data-Driven Inference of Synthesis Guidelines for High-Performance Zeolite-Based Selective Catalytic Reduction Catalysts at Low Temperatures

Shinyoung Bae, Hwangho Lee, Junseop Shin, Hyun Sub Kim, Yeonsoo Kim, Do Heui Kim, Jong Min Lee

Summary: In this study, a machine learning model based on a decision tree was used to investigate the causal relationship between features of zeolite-based SCR catalysts and NOx removal efficiency at low temperatures. Several synthesis guidelines for catalysts with superior low-temperature NOx removal performance were extracted based on the model. Experimental validation showed that newly synthesized catalysts using the proposed rules exhibited excellent performance in removing NOx at low temperatures.

CHEMISTRY OF MATERIALS (2022)

Article Computer Science, Interdisciplinary Applications

Primal-dual differential dynamic programming: A model-based reinforcement learning for constrained dynamic optimization

Jong Woo Kim, Tae Hoon Oh, Sang Hwan Son, Jong Min Lee

Summary: The main objective of this study is to develop a model-based reinforcement learning framework called primal-dual differential dynamic programming (DDP) that can handle constrained dynamic optimization problems. This framework, incorporating a modified augmented Lagrangian, can handle general nonlinear constraints and consider the optimal feasible policy under state perturbations.

COMPUTERS & CHEMICAL ENGINEERING (2022)

Article Thermodynamics

Development of a physics-based surrogate model using two-dimensional first principle equations and optimization of open rack vaporizer

Suk Hoon Choi, Dong Hwi Jeong, Jong Min Lee

Summary: In order to provide stable and affordable city gas, the open rack vaporizer (ORV) is being studied as a heat exchanger for vaporizing LNG using seawater. A physics-based surrogate model for the ORV system is developed in this study, which has high accuracy and low computational load compared to a CFD model. The model is optimized to achieve both profit and desired LNG outlet temperature, and it is found that the two objectives are incompatible and the LNG and seawater flowrates are inversely proportional.

APPLIED THERMAL ENGINEERING (2023)

Article Energy & Fuels

Comparison of Derivative-Free Optimization: Energy Optimization of Steam Methane Reforming Process

Minsu Kim, Areum Han, Jaewon Lee, Sunghyun Cho, Il Moon, Jonggeol Na

Summary: In modern chemical engineering, various derivative-free optimization (DFO) studies have been conducted to identify operating conditions for efficient operation of processes. The selection of DFO algorithms is crucial but nonintuitive due to uncertain performance. This study compares the performance of 12 algorithms in the early stage of optimization, and applies them to energy process optimization for hydrogen production, resulting in significant improvements in thermal efficiency.

INTERNATIONAL JOURNAL OF ENERGY RESEARCH (2023)

Article Green & Sustainable Science & Technology

Green hydrogen and sustainable development-A social LCA perspective highlighting social hotspots and geopolitical implications of the future hydrogen economy

Malik Sajawal Akhtar, Hafsa Khan, J. Jay Liu, Jonggeol Na

Summary: A social life cycle assessment (S-LCA) was conducted on green hydrogen production through water electrolysis powered by renewable energy in seven countries. The results indicate that South Africa poses the highest risk to social indicators, while other countries can reduce risk by manufacturing key equipment domestically. Compared to conventional hydrogen, green hydrogen performs poorly in various social indicators due to the complexity of the supply chain and outsourcing from countries with poor working conditions.

JOURNAL OF CLEANER PRODUCTION (2023)

Article Thermodynamics

Optimal planning of hybrid energy storage systems using curtailed renewable energy through deep reinforcement learning

Dongju Kang, Doeun Kang, Sumin Hwangbo, Haider Niaz, Won Bo Lee, J. Jay Liu, Jonggeol Na

Summary: This article emphasizes the importance of energy management systems in utilizing renewable energy and solving complex problems. It proposes a method using deep reinforcement learning algorithm to achieve real-time optimal energy storage system planning. The performance comparison and action mapping results confirm the capability of deep reinforcement learning in handling uncertainty and large-scale problems.

ENERGY (2023)

Article Chemistry, Physical

A chemically inspired convolutional neural network using electronic structure representation

Dong Hyeon Mok, Daeun Shin, Jonggeol Na, Seoin Back

Summary: In recent years, the development of appropriate crystal representations for accurate prediction of inorganic crystal properties has been a crucial task to accelerate materials discovery. However, most existing models are designed for predicting properties of given structures, while predicting ground state structures using unrelaxed structures as inputs is more important for practical high-throughput virtual screening. To address this challenge, we propose a chemically inspired convolutional neural network, ESNet, which achieves the highest accuracy for predicting formation energy by utilizing density of states of unrelaxed initial structures as inputs.

JOURNAL OF MATERIALS CHEMISTRY A (2023)

Article Chemistry, Multidisciplinary

Techno-economic analysis and life-cycle assessment of the electrochemical conversion process with captured CO2 in an amine-based solvent

Suhyun Lee, Woong Choi, Jae Hyung Kim, Sohyeon Park, Yun Jeong Hwang, Jonggeol Na

Summary: This study evaluates the economic and environmental potential of direct electrochemical conversion of captured CO2 technology through techno-economic analysis and life cycle assessment. The results indicate that the technology has good economic potential if developed to the same level as the conventional CO2 reduction reaction process. Moreover, the environmental impact of the technology is positive, especially when using renewable electricity.

GREEN CHEMISTRY (2023)

Article Computer Science, Interdisciplinary Applications

Discovering governing partial differential equations from noisy data

Nohan Joemon, Melpakkam Pradeep, Lokesh K. Rajulapati, Raghunathan Rengaswamy

Summary: This paper introduces a smoothing-based approach for discovering partial differential equations from noisy measurements. The method is data-driven and improves performance by incorporating first principles knowledge. The effectiveness of the algorithm is demonstrated in a real system using a new benchmark metric.

COMPUTERS & CHEMICAL ENGINEERING (2024)

Article Computer Science, Interdisciplinary Applications

Multi-objective inverse design of finned heat sink system with physics-informed neural networks

Zhibin Lu, Yimeng Li, Chang He, Jingzheng Ren, Haoshui Yu, Bingjian Zhang, Qinglin Chen

Summary: This study proposes a new inverse design method using a physics-informed neural network to identify optimal heat sink designs. A hybrid PINN accurately approximates the governing equations of heat transfer processes, and a surrogate model is constructed for integration with optimization algorithms. The proposed method accelerates the search for Pareto-optimal designs and reduces search time. Comparing different scenarios facilitates real-time observation of multiphysics field changes, improving understanding of optimal designs.

COMPUTERS & CHEMICAL ENGINEERING (2024)

Article Computer Science, Interdisciplinary Applications

On the use of machine learning to generate in-silico data for batch process monitoring under small-data scenarios

Luca Gasparini, Antonio Benedetti, Giulia Marchese, Connor Gallagher, Pierantonio Facco, Massimiliano Barolo

Summary: In this paper, a method for batch process monitoring with limited historical data is investigated. The methodology utilizes machine learning algorithms to generate virtual data and combines it with real data to build a process monitoring model. Automatic procedures are developed to optimize parameters, and indicators and metrics are proposed to assist virtual data generation activities.

COMPUTERS & CHEMICAL ENGINEERING (2024)

Article Computer Science, Interdisciplinary Applications

BEELINE: BilevEl dEcomposition aLgorithm for synthesis of Industrial eNergy systEms

Julia Jimenez-Romero, Adisa Azapagic, Robin Smith

Summary: Energy transition is a significant and complex challenge for the industry, and developing cost-effective solutions for synthesizing utility systems is crucial. The research combines mathematical formulation with realistic configurations and conditions to represent utility systems and provides a basis for synthesizing energy-efficient utility systems for the future.

COMPUTERS & CHEMICAL ENGINEERING (2024)

Article Computer Science, Interdisciplinary Applications

Optimal nonlinear dynamic sparse model selection and Bayesian parameter estimation for nonlinear systems

Samuel Adeyemo, Debangsu Bhattacharyya

Summary: This work develops algorithms for estimating sparse interpretable data-driven models. The algorithms select the optimal basis functions and estimate the model parameters using Bayesian inferencing. The algorithms estimate the noise characteristics and model parameters simultaneously. The algorithms also exploit prior analysis and special properties for efficient pruning, and use a modified Akaike information criterion for model selection.

COMPUTERS & CHEMICAL ENGINEERING (2024)

Article Computer Science, Interdisciplinary Applications

Designing a sustainable disruption-oriented supply chain under joint pricing and resiliency considerations: A case study

Abbasali Jafari-Nodoushan, Mohammad Hossein Dehghani Sadrabadi, Maryam Nili, Ahmad Makui, Rouzbeh Ghousi

Summary: This study presents a three-objective model to design a forward supply chain network considering interrelated operational and disruptive risks. Several strategies are implemented to cope with these risks, and a joint pricing strategy is used to enhance the profitability of the supply chain. The results show that managing risks and uncertainties simultaneously can improve sustainability goals and reduce associated costs.

COMPUTERS & CHEMICAL ENGINEERING (2024)

Article Computer Science, Interdisciplinary Applications

Higher-order interior point methods for convex nonlinear programming

T. A. Espaas, V. S. Vassiliadis

Summary: This paper extends the concept of higher-order search directions in interior point methods to convex nonlinear programming. It provides the mathematical framework for computing higher-order derivatives and highlights simplified computation for special cases. The paper also introduces a dimensional lifting procedure for transforming general nonlinear problems into more efficient forms and describes the algorithmic development required to employ these higher-order search directions.

COMPUTERS & CHEMICAL ENGINEERING (2024)

Article Computer Science, Interdisciplinary Applications

A hybrid deterministic-stochastic algorithm for the optimal design of process flowsheets with ordered discrete decisions

David A. Linan, Gabriel Contreras-Zarazua, Eduardo Sanhez-Ramirez, Juan Gabriel Segovia-Hernandez, Luis A. Ricardez-Sandoval

Summary: This study proposes a parallel hybrid algorithm for optimal design of process flowsheets, which combines stochastic method with deterministic algorithm to achieve faster and improved convergence.

COMPUTERS & CHEMICAL ENGINEERING (2024)

Article Computer Science, Interdisciplinary Applications

Novel spatiotemporal graph attention model for production prediction and energy structure optimization of propylene production processes

Xiaoyong Lin, Zihui Li, Yongming Han, Zhiwei Chen, Zhiqiang Geng

Summary: A novel GAT-LSTM model is proposed for the production prediction and energy structure optimization of propylene production processes. It outperforms other models and can provide the optimal raw material scheme for actual production processes.

COMPUTERS & CHEMICAL ENGINEERING (2024)

Article Computer Science, Interdisciplinary Applications

Machine learning in process systems engineering: Challenges and opportunities

Prodromos Daoutidis, Jay H. Lee, Srinivas Rangarajan, Leo Chiang, Bhushan Gopaluni, Artur M. Schweidtmann, Iiro Harjunkoski, Mehmet Mercangoz, Ali Mesbah, Fani Boukouvala, Fernando Lima, Antonio del Rio Chanona, Christos Georgakis

Summary: This paper provides a concise perspective on the potential of machine learning in the PSE domain, based on discussions and talks during the FIPSE 5 conference. It highlights the need for domain-specific techniques in molecular/material design, data analytics, optimization, and control.

COMPUTERS & CHEMICAL ENGINEERING (2024)

Article Computer Science, Interdisciplinary Applications

A practically implementable reinforcement learning control approach by leveraging offset-free model predictive control

Hesam Hassanpour, Prashant Mhaskar, Brandon Corbett

Summary: This work addresses the problem of designing an offset-free implementable reinforcement learning (RL) controller for nonlinear processes. A pre-training strategy is proposed to provide a secure platform for online implementations of the RL controller. The efficacy of the proposed approach is demonstrated through simulations on a chemical reactor example.

COMPUTERS & CHEMICAL ENGINEERING (2024)

Article Computer Science, Interdisciplinary Applications

Efficient Gas Leak Simulation Surrogate Modeling and Super Resolution for Gas Detector Placement Optimization

Hunggi Lee, Donghyeon Lee, Jaewook Lee, Dongil Shin

Summary: This study introduces an innovative framework that utilizes a limited number of sensors to detect chemical leaks early, mitigating the risk of major industrial disasters, and providing faster and higher-resolution results.

COMPUTERS & CHEMICAL ENGINEERING (2024)

Article Computer Science, Interdisciplinary Applications

A study on comparative environmental impact assessment of thermochemical cycles and steam methane reforming processes for hydrogen production processes

Sibel Uygun Batgi, Ibrahim Dincer

Summary: This study examines the environmental impacts of three alternative hydrogen-generating processes and determines the best environmentally friendly option for hydrogen production by comparing different impact categories. The results show that the solar-based HyS cycle options perform the best in terms of global warming potential, abiotic depletion, acidification potential, ozone layer depletion, and human toxicity potential.

COMPUTERS & CHEMICAL ENGINEERING (2024)

Article Computer Science, Interdisciplinary Applications

Equation-based and data-driven modeling: Open-source software current state and future directions

LaGrande Gunnell, Bethany Nicholson, John D. Hedengren

Summary: A review of current trends in scientific computing shows a shift towards open-source and higher-level programming languages like Python, with increasing career opportunities in the next decade. Open-source modeling tools contribute to innovation in equation-based and data-driven applications, and the integration of data-driven and principles-based tools is emerging. New compute hardware, productivity software, and training resources have the potential to significantly accelerate progress, but long-term support mechanisms are still necessary.

COMPUTERS & CHEMICAL ENGINEERING (2024)

Article Computer Science, Interdisciplinary Applications

Economic and environmental optimisation of mixed plastic waste supply chains in Northern Italy comparing incineration and pyrolysis technologies

Daniel Cristiu, Federico d'Amore, Fabrizio Bezzo

Summary: This study presents a multi-objective mixed integer linear programming framework to optimize the supply chain for mixed plastic waste in Northern Italy. Results offer quantitative insights into economic and environmental performance, balancing trade-offs between maximizing gross profit and minimizing greenhouse gas emissions.

COMPUTERS & CHEMICAL ENGINEERING (2024)