Process analysis and optimization of biodiesel production from soybean oil

The overall goal of this work is to design and optimize a biodiesel production process from soybean oil. To achieve this goal, several inter-connected activities were undertaken. First, an initial flowsheet for the process was synthesized. The performance of this flowsheet along with the key design and operating criteria were identified by conducting computer-aided simulation using ASPEN Plus. Various scenarios were simulated to provide sufficient understanding and insights and to select a base-case flowsheet. Next, mass and energy integration studies were performed to reduce the consumption of material and energy utilities, improve environmental impact, and enhance profitability. Capital cost estimation was carried out using the ICARUS Process Evaluator computer-aided tool linked to the results of the ASPEN Plus simulation. The operating cost of the process was estimated using the key information on process operation such as raw materials, utilities, and labor. A profitability analysis was carried out by examining the return on investment and the payback period. It was found that the cost of soybean oil is the largest contributor to the production cost. A sensitivity analysis was carried out to determine the effect of soybean oil prices on the process profitability.