Facile fabrication of nano-structured silica hybrid film with superhydrophobicity by one-step VAFS approach

Here we report a novel one-step vapor-fed aerosol flame synthesis (VAFS) method to attain silica hybrid film with superhydrophobicity on normal glass and other engineering material substrates using hexamethyldisiloxane (HMDSO) as precursor. The deposited nano-structured silica films represent excellent superhydrophobicity with contact angle larger than 150 degrees and sliding angle below 5 degrees, without any surface modification or other post treatments. SEM photographs proved that flame-made SiO2 nanoparticles formed dual-scale surface roughness on the substrates. It was confirmed by FTIR and XPS that the in situ formed organic fragments on the particle surface as species like (CH3)(x)SiO2-x/2 (x = 1, 2, 3) which progressively lowered the surface energy of fabricated films. Thus, these combined dual-scale roughness and lowered surface energy cooperatively produced superhydrophobic films. IR camera had been used to monitor the real-time flame temperature. It is found that the inert dilution gas inflow played a critical role in attaining superhydrophobicity due to its cooling and anti-oxidation effect. This method is facile and scalable for diverse substrates, without any requirement of complex equipments and multiple processing steps. It may contribute to the industrial fabrication of superhydrophobic films. (C) 2012 Elsevier B.V. All rights reserved.