Article
Engineering, Manufacturing
Saja Aabith, Richard Caulfield, Omid Akhlaghi, Anastasia Papadopoulou, Shervanthi Homer-Vanniasinkam, Manish K. Tiwari
Summary: Direct-write printing has been instrumental in additive manufacturing, especially in extrusion-based printing, expanding the range of materials and applications. However, the synthesis and preparation of printing inks for direct-write printing can be complex. This study develops a precise 3D printable polymer that allows for the easy prototyping of micrometre-scale silicone structures without the need for cleanroom facilities.
ADDITIVE MANUFACTURING
(2022)
Article
Chemistry, Analytical
Arpith Vedhanayagam, Michael Golfetto, Jeffrey L. Ram, Amar S. Basu
Summary: This paper presents a method for fabricating sub-100 μm microfluidic channels using a low-cost 3D resin printer. The method allows for the production of microchannels with a lateral resolution of 44 μm, and has a fast turnaround time of one day. This low-cost method is attractive for many microfluidic labs due to its high resolution and affordability.
Article
Medicine, General & Internal
Maciej Blaszczyk, Redwan Jabbar, Bartosz Szmyd, Maciej Radek
Summary: A practical and cost-effective method was developed to create 3D-printed arterial models from CTA images for patients with intracranial aneurysms. The process involves using DICOM viewer, manual removal of unnecessary components, and generating G-code for printing. The models were evaluated for quality and practicality, demonstrating their usefulness in both urgent and non-urgent care settings.
JOURNAL OF CLINICAL MEDICINE
(2021)
Article
Nanoscience & Nanotechnology
Rokas Garmasukis, Claudia Hackl, Christian Dusny, Christian Elsner, Ales Charvat, Andreas Schmid, Bernd Abel
Summary: This paper presents an innovative and low-cost method for rapid prototyping of microfluidic chips. The technique involves controlled deposition of aqueous microdroplets on a cooled surface to create printed ice microstructures, which are then coated with a UV-curable acrylic cover layer. The technology is applied to create a microfluidic chip for cell-customized optical-cell analysis, and the chip design is optimized for different cell types. The authors demonstrate the feasibility of using this chip for physiological analysis of different cell types.
MICROFLUIDICS AND NANOFLUIDICS
(2023)
Article
Engineering, Manufacturing
Lucia Rodriguez-Pombo, Xiaoyan Xu, Alejandro Seijo-Rabina, Jun Jie Ong, Carmen Alvarez-Lorenzo, Carlos Rial, Daniel Nieto, Simon Gaisford, Abdul W. Basit, Alvaro Goyanes
Summary: 3D printing has potential in personalized medicine era, volumetric printing allows rapid drug printing with advantages in speed and overcoming limitations, drug release rates can be controlled by adjusting resin composition ratios.
ADDITIVE MANUFACTURING
(2022)
Article
Chemistry, Analytical
Jinwook Kim, Bryce Menichella, Hanjoo Lee, Paul A. A. Dayton, Gianmarco F. F. Pinton
Summary: This article presents a rapid prototyping method for sub-megahertz single-element piezoelectric transducers using 3D-printed components. The method involves using 3D-printed external housing parts with a single matching layer and either air backing or epoxy-composite backing. The prototyping time is significantly reduced compared to conventional methods, and the method is demonstrated for 590kHz single-element transducers with temporal pulse controllability and different backing designs.
Article
Chemistry, Analytical
Stefan Gassmann, Sathurja Jegatheeswaran, Till Schleifer, Hesam Arbabi, Helmut Schuette
Summary: The combination of PCB and microfluidics brings numerous advantages, and the integration of electrodes, sensors, and electronics is intrinsic when using PCB as a substrate. Vat polymerization with an LCD as a mask, known as mSLA, is a promising rapid prototype technique with affordable printers available. This paper presents a low-cost solution for combining PCBs and microfluidics by creating microfluidic devices on a PCB substrate using an mSLA printer.
Article
Engineering, Manufacturing
Tony Gerges, Vincent Semet, Philippe Lombard, Bruno Allard, Michel Cabrera
Summary: Nowadays, there is a wide range of methods being developed in the technology field of selective metallization of polymer surface for manufacturing compact electronic devices. However, most of these methods are expensive, complex, and involve toxic products. In this study, a new process called Rapid 3D-Plastronics was developed by combining 3D printing and selective metallization, offering a low-cost and less hazardous alternative. The process was successfully applied to manufacture complex 3D electronic devices, such as heaters and sensors, high-performance coils, and flexible electronic circuits.
ADDITIVE MANUFACTURING
(2023)
Article
Materials Science, Multidisciplinary
Shanyu Zhao, Na Wu, Wim J. Malfait
Summary: This article introduces a new method for printing aerogels using a microgel bath to support the printed sol filaments. This method enhances the flexibility and universality of aerogel printing, potentially expanding its applications.
Article
Chemistry, Analytical
Llucia Garcia-Moll, Alexandra Sixto, Enrique Javier Carrasco-Correa, Manuel Miro
Summary: For the first time, low force stereolithography is used to fabricate chemiluminescence flow-through cells, which outperform those produced through milling, blowing, or alternative 3D printing methods. Different cross-section geometries and customized gaskets and reactors are critically evaluated to enhance the analytical performance of the cells. A five-side polygon cell with Y-type confluence is found to be the most efficient in terms of reagent mixing and photon capture.
Article
Engineering, Manufacturing
Sz Krizsma, N. K. Kovacs, J. G. Kovacs, A. Suplicz
Summary: This paper investigates the mechanical strength, reliability, and strain changes of 3D-printed injection mold inserts on the injection molding process. The study found a correlation between maximal cavity pressures and strain changes of the inserts, and proposed the use of strain gauges for in-situ monitoring of the mold inserts during injection molding.
ADDITIVE MANUFACTURING
(2021)
Article
Chemistry, Physical
Jaebum Sung, Hongyun So
Summary: This study demonstrates the use of 3D printing to create a variety of microgrid patterned surfaces, which can significantly reduce the adhesive forces of polymer surfaces by altering the angles and printing resolution.
SURFACES AND INTERFACES
(2021)
Article
Chemistry, Applied
Li Sze Lai, Norwahyu Jusoh, Wee Horng Tay, Yin Fong Yeong, Peck Loo Kiew
Summary: This paper reviews the potential of monoliths and membranes fabricated through rapid prototyping for CO2 removal, emphasizing their flexibility and efficiency in addressing environmental issues.
SEPARATION AND PURIFICATION REVIEWS
(2022)
Article
Materials Science, Multidisciplinary
Zongan Li, Mengjia Xu, Jiahang Wang, Feng Zhang
Summary: This article reviews various technologies and applications of cryogenic 3D printing. It investigates technical aspects such as path planning, heat transfer, and diffusion in multi-material. The applications of cryogenic 3D printing, including investment casting and ice sculpture, are presented. The article provides a summary of cryogenic 3D printing technologies and highlights potential areas for future research and development.
ADVANCED ENGINEERING MATERIALS
(2022)
Article
Engineering, Manufacturing
Freddie Hong, Borut Lampret, Connor Myant, Steve Hodges, David Boyle
Summary: This paper describes a novel method of using a multi-material 5-axis 3D printer to extrude conductive PLA in curved layers. The changes in resistivity of printed traces for different angles and curvatures are characterized. Results show that conformal 3D printing can significantly reduce the resistivity of vertical conductive traces. The paper concludes by successfully fabricating complex conductive patterns onto free-form doubly curved substrates.
ADDITIVE MANUFACTURING
(2023)