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Phytic acid pretreatment activate hot-dip galvanized steel to enhance the corrosion resistance of silane film

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IOP Publishing Ltd
DOI: 10.1088/2051-672X/acfb9c

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galvanized steel; phytic acid; silane film; corrosion

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In this study, hot-dip galvanized steel was pretreated with different concentrations of phytic acid solution to increase the hydroxyl groups on the zinc layer's surface. A hybrid silane film was then prepared. The results showed that the denseness, uniformity, and thickness of the silane film were improved with 5 ml/l concentration of phytic acid treatment. Electrochemical impedance spectroscopy revealed that the corrosion impedance of silane films with PA pretreatment was greatly enhanced, and fewer rusts were observed after the salt spray test.
In this work, hot-dip galvanized steel were pretreated with different concentrations of phytic acid(C6H8O24P6,PA) solution to obtain more hydroxyl groups, which act as an activated site on the surface of zinc layer. Then, 3-Glycidoxypropyl methyldiethoxysilane (GPTMS)/tetraethylorthosilicate (TEOS) hybrid silane film was prepared. The structure and morphology of film were tested by Fourier transform infrared spectroscopy (FTIR) and scanning electron microscopy (SEM-EDS). The results indicated that phytic acid treatment at a concentration of 5 ml l-1 improved the denseness and uniformity of the silane film while increasing its thickness. The results of electrochemical impedance spectroscopy (EIS) showed that the corrosion impedance of silane films under PA pretreatment was greatly improved. Furthermore, there were less rusts after 120 h salt spray test.

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