Pool Boiling Heat Transfer Enhancement of Water Using Brazed Copper Microporous Coatings

A novel, high-temperature, thermally conductive, microporous coating (HTCMC) is developed by brazing copper particles onto a copper surface. This coating is more durable than many previous microporous coatings and also effectively creates re-entrant cavities by varying brazing conditions. A parametric study of coating thicknesses of 49-283 mu m with an average particle size of similar to 25 mu m was conducted using the HTCMC coating to understand nucleate boiling heat transfer (NBHT) enhancement on porous surfaces. It was found that there are three porous coating regimes according to their thicknesses. The first regime is microporous in which both NBHT and critical heat flux (CHF) enhancements gradually grow as the coating thickness increases. The second regime is microporous-to-porous transition where NBHT is further enhanced at lower heat fluxes but decreases at higher heat fluxes for increasing thickness. CHF in this regime continues to increase as the coating thickness increases. The last regime is named porous, and both NBHT and CHF decrease as the coating thickness increases beyond that of the other two regimes. The maximum NBHT coefficient observed was similar to 350,000W/m(2) K at 96 mu m thickness (microporous regime) and the maximum CHF observed was similar to 2.1 MW/m(2) at similar to 225 mu m thickness (porous regime).