期刊
IEEE TRANSACTIONS ON POWER ELECTRONICS
卷 37, 期 8, 页码 9972-9982出版社
IEEE-INST ELECTRICAL ELECTRONICS ENGINEERS INC
DOI: 10.1109/TPEL.2022.3154365
关键词
Ferrites; Magnetic flux leakage; Magnetic shielding; Magnetic noise; Windings; Magnetic field measurement; Couplings; Electric vehicle (EV) charging; ferrite hotspots; high power; inductive power transfer (IPT); thermal; wireless power transfer
资金
- WiTricity at The University of Auckland
This article proposes methods to predict and prevent thermal failure in high-power ferrite structures of wireless charging for electric vehicles. By improving the ferrite layout, the heating within the magnetic structure is reduced. Recommendations are made to avoid ferrite fracturing, temperature differentials, and loss-inducing circulating flux within the ferrite structure.
This article proposes methods of predicting and preventing thermal failure within high-power ferrite structures of electric vehicle (EV) wireless charging inductive power transfer (IPT) by improving their ferrite layouts. A high-power IPT magnetic design suitable for wirelessly charging an EV at 50 kW using a heuristic approach is presented, where the chosen design achieves reduced heating within the magnetic structure. Recommendations are made that both avoid ferrite fracturing due to magnetic hotspots and cause temperature differentials across ferrite tiles, and regarding airgap distribution between ferrite tiles to reduce loss-inducing circulating flux within the ferrite structure without reducing coupling. Power transfer was simulated in ANSYS and PLECS under misaligned conditions, and validated experimentally with 93.7% system efficiency. Thermal tests performed under rated volt-amps found the magnetics temperatures (after 30 min) could be reduced from 168 to 67 degrees C using an improved magnetic layout that reduced the thermal gradients within the ferrite tiles by 70%. Leakage fluxes were targeted and validated to be below 15 mu T, 950 mm from the center of the vehicle under rated power and worst-case misaligned conditions.
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