4.8 Article

Highly selective conversion of mixed polyolefins to valuable base chemicals using phosphorus-modified and steam-treated mesoporous HZSM-5 zeolite with minimal carbon footprint

期刊

APPLIED CATALYSIS B-ENVIRONMENTAL
卷 309, 期 -, 页码 -

出版社

ELSEVIER
DOI: 10.1016/j.apcatb.2022.121251

关键词

Pyrolysis; Catalyst; CO2 footprint; Chemical recycling; Olefins; Plastic waste

资金

  1. VLAIO (Flemish Agency for Innovation and Entrepreneurship) [HBC.2019.0001]
  2. European Research Council (ERC) [818607]
  3. Fund for Scientific Research Flanders (FWO)

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The catalytic fast pyrolysis of polyolefinic waste streams was studied to recover valuable base chemicals with high selectivity. Different properties of HZSM-5 zeolite, such as Si/Al, mesoporosity, phosphorus stabilization, and steaming, were tested and characterized. The modified HZSM-5 variants demonstrated better stability and high olefin selectivity. The direct olefin production route showed lower energy input and environmental burden compared to other waste treatment methods like pyrolytic oil steam cracking and waste incineration.
Catalytic fast pyrolysis of polyolefinic waste streams was investigated to recover valuable base chemicals at high selectivity. HZSM-5 zeolite with different properties, affected by Si/Al, mesoporosity, phosphorus stabilization, and steaming, were tested and thoroughly characterized. Different feeds, catalyst/feed ratios and reaction temperatures were evaluated in a micropyrolysis reactor coupled to two-dimensional gas chromatography. While unmodified HZSM-5 rapidly deactivated, phosphorus-modified and steamtreated HZSM-5 showed almost no deactivation due to its lower coking propensity during 130 runs with stable conversion towards C5+ aliphatics and high C-2-C-4 olefins selectivity (-75%) using post-consumer mixed polyolefins. The performance of this direct olefins production route with unprecedented high olefin selectivity was further evaluated in a plantwide context. It was found that it requires-37% lower energy input than the plastics pyrolysis followed by pyrolytic oil steam cracking, while it results to at least a one order of magnitude lower environmental burden as compared to waste incineration.

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