4.7 Article

Ablation behavior of single and alternate multilayered ZrC-SiC coatings under oxyacetylene torch

期刊

JOURNAL OF THE EUROPEAN CERAMIC SOCIETY
卷 42, 期 3, 页码 830-840

出版社

ELSEVIER SCI LTD
DOI: 10.1016/j.jeurceramsoc.2021.11.008

关键词

Alternate ZrC-SiC coating; Carbon/carbon composites; Plasma spraying; Ablation resistance

资金

  1. National Natural Science Foundation of China [91860203, 51727804]
  2. Natural Science Basic Research Plan in Shaanxi Province of China [2020JQ-175]
  3. Innovation Foundation for Doctor Dissertation of Northwestern Polytechnical University [CX2021006]
  4. Creative Research Foundation of Science and Technology on Thermostructural Composite Materials Laboratory

向作者/读者索取更多资源

The investigation focused on the ablation behavior and thermal stress of monolayered ZrC-SiC coatings with different SiC amounts. An alternate coating with 4 sublayers containing 10 and 70 vol.% SiC was applied on SiC-coated C/C composites. Ablation tests under oxyacetylene torch showed that the alternate coating provided superior ablation properties by enduring mechanical denudation and hindering oxygen transport inward during ablation.
Based on the investigation of ablation behavior and thermal stress of the monolayered ZrC-SiC coatings with different SiC amounts, an alternate coating consisting of 4 sublayers with 10 and 70 vol.% SiC was prepared on SiC-coated carbon/carbon (C/C) composites through plasma spraying technique. Ablation tests were carried out under oxyacetylene torch with a heat flux of 2.38 MW/m(2). The alternate coating could offer 90 s ablation shield for C/C composites, providing superior ablation properties than all monolayered coatings. The improved ablation resistance is mostly induced by the fact that the outmost scale with abundant ZrO2 particles was able to better endure the mechanical denudation from the torch. Moreover, due to the indirect contact with torch, the innermost sublayers were placed into relatively mild environment, thereby most of Si-based oxides could be retained and further hinder oxygen transport inward during ablation.

作者

我是这篇论文的作者
点击您的名字以认领此论文并将其添加到您的个人资料中。

评论

主要评分

4.7
评分不足

次要评分

新颖性
-
重要性
-
科学严谨性
-
评价这篇论文

推荐

Article Materials Science, Ceramics

Semiconductor-conductor transition of pristine polymer-derived ceramics SiC pyrolyzed at temperature range from 1200°C to 1800°C

Md Atiqur Rahman Chowdhury, Kewei Wang, Yujun Jia, Chengying Xu

JOURNAL OF THE AMERICAN CERAMIC SOCIETY (2020)

Article Chemistry, Physical

Electromagnetic property of polymer derived SiC-C solid solution formed at ultra-high temperature

Yujun Jia, Atiqur Rahman Chowdhury, Chengying Xu

CARBON (2020)

Article Materials Science, Ceramics

Complex impedance spectra of polymer-derived SiC annealed at ultrahigh temperature

Yujun Jia, Md Atiqur Rahman Chowdhury, Chengying Xu

JOURNAL OF THE AMERICAN CERAMIC SOCIETY (2020)

Article Materials Science, Ceramics

Dielectric properties of polymer-derived ceramic reinforced with boron nitride nanotubes

Yujun Jia, Tosin D. Ajayi, Chengying Xu

JOURNAL OF THE AMERICAN CERAMIC SOCIETY (2020)

Article Materials Science, Ceramics

Additive manufacturing of ZrB2-ZrSi2 ultra-high temperature ceramic composites using an electron beam melting process

Yujun Jia, Shashvat Tejaskumar Mehta, Ryan Li, Md Atiqur Rahman Chowdhury, Timothy Horn, Chengying Xu

Summary: This research evaluates the feasibility of using electron beam melting (EBM) for the additive manufacturing of ultra-high temperature ceramics (UHTCs) and investigates the microstructures of the fabricated materials under different processing conditions. A mathematical model was developed to optimize the processing parameters and the simulation results were compared with experimental observations. The potential for additive manufacturing of UHTCs with complex geometries using EBM technique is demonstrated in this study.

CERAMICS INTERNATIONAL (2021)

Article Nanoscience & Nanotechnology

Multifunctional Ceramic Composite System for Simultaneous Thermal Protection and Electromagnetic Interference Shielding for Carbon Fiber-Reinforced Polymer Composites

Yujun Jia, Tosin D. Ajayi, Benjamin H. Wahls, Kishore Ranganath Ramakrishnan, Srinath Ekkad, Chengying Xu

ACS APPLIED MATERIALS & INTERFACES (2020)

Article Materials Science, Coatings & Films

A skin layer made of cured polysilazane and yttria stabilized zirconia for enhanced thermal protection of carbon fiber reinforced polymers (CFRPs)

Yujun Jia, Tosin D. Ajayi, Kishore Ranganath Ramakrishnan, Ankit Negi, Jun Liu, Srinath Ekkad, Chengying Xu

SURFACE & COATINGS TECHNOLOGY (2020)

Article Materials Science, Multidisciplinary

Evaluation of ablation resistant ZrC-SiC multilayer coating for SiC coated carbon/carbon composites under oxyacetylene and laser conditions

Guanghui Feng, Hejun Li, Xiyuan Yao, Bin Ren, Yujun Jia

Summary: In this study, a multilayer coating based on ZrC-SiC system was successfully fabricated and its performance was evaluated through ablation tests. The results showed that the coating exhibited excellent ablation resistance, with only shallow ablation pit forming under laser irradiation.

CORROSION SCIENCE (2022)

Article Materials Science, Multidisciplinary

Ablation behavior of (ZrC/SiC)3 alternate coating prepared on sharp leading edge C/C composites by CVD

B. Li, H. J. Li, X. Y. Yao, X. F. Tian, Y. J. Jia, G. H. Feng

Summary: In this study, a (ZrC/SiC)(3) alternate coating was deposited on sharp leading edge (SLE) C/C composites using chemical vapor deposition (CVD). The ablation behavior of the coating was evaluated, and the results showed that the alternate coating exhibited excellent resistance to ablation and provided effective protection for the C/C composites. The coating showed different mechanisms for ablation resistance in different regions.

JOURNAL OF MATERIALS SCIENCE & TECHNOLOGY (2022)

Article Materials Science, Ceramics

An optimized strategy toward multilayer ablation coating for SiC-coated carbon/carbon composites based on experiment and simulation

Guanghui Feng, Hejun Li, Xiyuan Yao, Jia Sun, Yujun Jia

Summary: In this study, a multilayer coating with different sublayer thicknesses was fabricated on SiC-coated C/C composites using plasma spraying. The relationship between sublayer thickness and thermal stress was investigated through finite element analysis and practical experiments, showing a close connection among sublayer thickness, residual stress, and ablation behavior.

JOURNAL OF THE EUROPEAN CERAMIC SOCIETY (2022)

Article Materials Science, Multidisciplinary

Comparative study of microstructure and ablation behaviour of C/C-HfC-SiC composites prepared under two different conditions

Zhiqiang Liu, Qiangang Fu, Huilun Shi, Jiaping Zhang, Yujun Jia

Summary: C/C-SiC-HfC composites were prepared using reactive melt infiltration (RMI) with different pressure conditions. The distribution of SiC and HfC ceramics can be regulated by adjusting the RMI pressure, resulting in different surface compositions. The composites prepared under normal pressure exhibited better ablation performance with the formation of a HfSi2-HfC-SiC mixed layer. The presence of HfSi2 improved the densification of HfO2 film, enhancing the ablation resistance.

MATERIALS CHARACTERIZATION (2022)

Article Multidisciplinary Sciences

Polymer-derived SiOC reinforced with core-shell nanophase structure of ZrB2/ZrO2 for excellent and stable high-temperature microwave absorption (up to 900 degrees C)

Yujun Jia, Ni Yang, Shaofan Xu, Alexander D. D. Snyder, Jason F. F. Patrick, Rajan Kumar, Dajie Zhang, Chengying Xu

Summary: This study reports ceramic composites with excellent and stable high-temperature microwave absorption in air, made of polymer-derived SiOC reinforced with core-shell nanophase structure of ZrB2/ZrO2. The stable high-temperature electromagnetic absorption properties are attributed to the stable dielectric and electrical properties induced by the core-shell nanophase structure. Experimental results demonstrate that the developed ceramic composites have high stability in harsh environments, and can be used as high-temperature wide-band microwave absorbing structural materials.

SCIENTIFIC REPORTS (2023)

Article Materials Science, Ceramics

Nanosized Hf6Ta2O17 particles reinforced HfC ceramic coating for high temperature applications

Guanghui Feng, Yulan Yu, Xiyuan Yao, Xiaopeng Wu, Hao Zhang, Yujun Jia, Hejun Li

Summary: There is a urgent need to protect carbon/carbon composites in aerospace field by improving their thermal resistance. HfC and ZrC, as ultra-high temperature ceramics, are considered as alternative materials, but their poor oxidation behavior and fracture toughness at temperatures over 2000 degrees C limit their full potential. In this study, we synthesized nanosized Hf6Ta2O17 powders and incorporated them into HfC ceramic to address these issues. Plasma-sprayed HfC coatings containing varying amounts of Hf6Ta2O17 (0, 1.25, 2.5, 5, 15 mol.%) were subjected to an oxyacetylene torch with a heat flux of 2.38 MW/m2. The coating with 2.5 mol.% Hf6Ta2O17 exhibited the best resistance to ablation. Smaller doping amounts were ineffective in hindering oxygen diffusion due to inadequate scale compactness, while higher amounts resulted in significant humps and ruptures, creating direct paths for oxygen.

JOURNAL OF THE EUROPEAN CERAMIC SOCIETY (2023)

Article Engineering, Manufacturing

Electrical Conductivity and Structural Evolution of Polymer-Derived SiC Ceramics Pyrolyzed From 1200°C to 1800°C

Md Atiqur Rahman Chowdhury, Kewei Wang, Yujun Jia, Chengying Xu

JOURNAL OF MICRO AND NANO-MANUFACTURING (2020)

Article Materials Science, Ceramics

Phase equilibria in the ZrO2-GdO1.5-TaO2.5 system at 1500 °C

Dan Zhao, Yi Feng, Zhipeng Pi, Fan Zhang

Summary: Phase equilibria in the ZrO2-GdO1.5-TaO2.5 (ZGTO) system were experimentally investigated, and the differences between ZGTO and the existing ZrO2-YO1.5-TaO2.5 (ZYTO) were discussed. The study is useful for thermodynamic assessment of ZGTO and can guide the design of novel thermal barrier coatings materials.

JOURNAL OF THE EUROPEAN CERAMIC SOCIETY (2024)

Article Materials Science, Ceramics

Alumina precipitate along dislocations in rutile single crystal of diffusion couple during cooling from 1200° to 1400°C

Yutaka Ohya, Wingki Mey Hendra, Chika Takai-Yamashita, Takayuki Ban

Summary: Diffusion couples of rutile and corundum single crystals were prepared and examined to study the solid solution and precipitation of corundum in rutile during cooling. Different precipitation forms of corundum were observed under different cooling conditions.

JOURNAL OF THE EUROPEAN CERAMIC SOCIETY (2024)

Article Materials Science, Ceramics

Water-enhanced plasticity of calcium fluoride

Jiaming Zhan, Yunfa Guo, Hao Wang

Summary: This study systematically investigates the mechanical behaviors of calcium fluoride in humid environments. The effects of water on the deformation and plastic enhancement of CaF2 under indentation are explored through microindentation experiments, atomic simulations, and Raman spectroscopy measurement.

JOURNAL OF THE EUROPEAN CERAMIC SOCIETY (2024)

Article Materials Science, Ceramics

Microwave tunability in tin substituted barium titanate

Hangfeng Zhang, Henry Giddens, Theo Graves Saunders, Matteo Palma, Isaac Abrahams, Haixue Yan, Yang Hao

Summary: The relationship between low and high frequency tunabilities in tin substituted barium titanate ceramics was investigated. It was found that there are differences in tunabilities at different frequencies due to the different activities of larger ferroelectric domains and polar nanoclusters.

JOURNAL OF THE EUROPEAN CERAMIC SOCIETY (2024)

Article Materials Science, Ceramics

Boosting energy storage performance in negative temperature coefficient linear-like dielectrics via composite modulation in the superparaelectric state

Kaibiao Xi, Jiacheng Liu, Beibei Song, Huarong Cheng, Yihao Li, Xiaole Yu, Mupeng Zheng, Mankang Zhu, Yudong Hou

Summary: Composite modulation in the superparaelectric state of the BTBZ-CT system is proposed as an effective strategy to achieve both NTCC and excellent energy storage performance in dielectric ceramics. The addition of BZ and CT to BT ferroelectrics can move the SPE state to the normal use temperature zone, resulting in enhanced NTCC characteristics and energy storage performance. Furthermore, intentional precipitation of CT at grain boundaries can refine the grain size, increase the bandgap, and strengthen the local electric field distribution, thereby enhancing the breakdown electric field.

JOURNAL OF THE EUROPEAN CERAMIC SOCIETY (2024)

Article Materials Science, Ceramics

Sinterability of sodium bismuth titanate-based electroceramics at low temperatures

Hamed Salimkhani, Lovro Fulanovic, Till Froemling

Summary: The demand for robust multilayer ceramic capacitors with high-temperature and high-power capabilities is increasing rapidly. However, cost-effective production is a challenge. This study investigates the use of Na0.5Bi0.5TiO3-based materials as promising lead-free options. By adding sintering aids, the sintering temperature of Na0.5Bi0.5TiO3-BaTiO3-CaZrO3-BiAlO3 solid solutions was successfully reduced to 975 degrees C, suitable for co-sintering with Cu electrodes without adverse effects on capacitor properties.

JOURNAL OF THE EUROPEAN CERAMIC SOCIETY (2024)

Article Materials Science, Ceramics

Residual stress and interface debonding behavior in Si3N4w reinforced SiCN composites prepared by the PIP process: A case study

Mingxing Li, Ran Mo, Zeshui Xu, Jie Zhou, Conglin Zhang, Xuefeng Cui, Fang Ye, Laifei Cheng, Ralf Riedel

Summary: Polymer infiltration and pyrolysis is an effective method for preparing ceramic matrix composites. The transformation of polymer to ceramic during the process affects the residual stress and interface behavior in the composites.

JOURNAL OF THE EUROPEAN CERAMIC SOCIETY (2024)

Article Materials Science, Ceramics

Porous spheres enabling excellent high-temperature abradability and long lifetime for abradable seal coating

Yan Kang, Lin Chen, Chang-Jiu Li, Guan-Jun Yang

Summary: A novel abradable seal coating with low hardness and high bonding strength was successfully designed and prepared. This coating has significantly higher abradability and erosion resistance compared to metal-based coatings, and can retain excellent abradability and have a long lifetime during service.

JOURNAL OF THE EUROPEAN CERAMIC SOCIETY (2024)

Article Materials Science, Ceramics

Influence of raw material purity on microstructure and properties of calcia refractory

Qingzhong Song, Xiangdong Zha, Ming Gao, Yingche Ma

Summary: This study analyzes the influence of calcia refractory purity on the properties of calcia crucibles. Higher purity calcia results in well-developed grains and improved hydration resistance, leading to better high-temperature strength and thermal shock resistance. In contrast, lower purity calcia crucibles exhibit inferior properties. Therefore, high-purity calcia is considered a potential refractory for manufacturing oxide crucibles.

JOURNAL OF THE EUROPEAN CERAMIC SOCIETY (2024)

Article Materials Science, Ceramics

Ultra-low thermal conductivity and hydrophobic properties of high entropy β-type quaternary pyrosilicate

Sehreish Abrar, Faisal Nazeer, Zhuang Ma, Ling Liu, Abdul Malik, Mustafa Kamal, Abdullah G. Al-Sehemi

Summary: To raise the operating temperature of Si-based ceramic matrix composites (CMCs), researchers have applied thermal/environmental barrier coating (T/EBCs) materials, typically rare earth silicates. However, the high thermal conductivity and the mismatch of thermal expansion have been major challenges in developing new materials that can offer thermal insulation and environmental protection to CMCs. In this study, entropy engineering was used to create a multicomponent equi-atomic single-phase pyro silicate with extremely low thermal conductivity and enhanced water vapor corrosion resistance. The research findings show the potential of high entropy disilicates in achieving ultra-low thermal conductivity and low weight loss in corrosive environments.

JOURNAL OF THE EUROPEAN CERAMIC SOCIETY (2024)

Article Materials Science, Ceramics

Heterogeneous oxidation behavior and kinetic mechanisms of SiBCN ceramic with structure of MA-SiBCN coated by PDCs-SiBCN

Zi-bo Niu, Daxin Li, Dechang Jia, Zhihua Yang, Kunpeng Lin, Paolo Colombo, Ralf Riedel, Yu Zhou

Summary: In this study, SiBCN ceramics with a special structure were prepared to improve the oxidation resistance. The effect of the structure on oxidation behavior and kinetics was investigated, revealing that the special structure can effectively inhibit heterogeneous oxidation and enhance the oxide layer composition.

JOURNAL OF THE EUROPEAN CERAMIC SOCIETY (2024)

Article Materials Science, Ceramics

Low temperature densification and dielectric characterization of CeO2 ceramics

Melike Donmez, Metehan Erdogan, Cihangir Duran

Summary: The limited densification of CeO2 ceramics was improved by using an anorthite-based glass, resulting in high dielectric constant and quality factor with minimum dielectric loss. The CeO2-(anorthite-based) glass ceramic showed promising results in terms of low temperature densification and microwave properties.

JOURNAL OF THE EUROPEAN CERAMIC SOCIETY (2024)

Article Materials Science, Ceramics

High speed impact and solid-state deposition of alumina particles: A molecular dynamics study

S. Rahmati, R. G. A. Veiga, J. Mostaghimi, T. Coyle, A. Dolatabadi

Summary: This study provides an atomic-scale description of the high-velocity impact of alpha-Al2O3 particles onto an alpha-Al2O3 substrate during Aerosol Deposition (AD). The results suggest that the crystal orientation plays a crucial role in both plasticity and damage of the nanoparticles. Impact velocity has a direct correlation with plasticity and fragmentation, but adhesion efficiency has only a marginal increase. The crucial element lies in the substrate's surface alterations caused by the fragments left on the substrate after impact.

JOURNAL OF THE EUROPEAN CERAMIC SOCIETY (2024)

Article Materials Science, Ceramics

Long-term ablation mechanisms of the YB4-Al2O3-Si3N4 modified Cf/ HfC-SiC composites at 2600 °C

Bo-Wen Chen, Yan-Mei Kan, De-Wei Ni, Chun-Jing Liao, Hong-Da Wang, Yu-Sheng Ding, Shao-Ming Dong

Summary: This study characterized the long-term and repeated ablation properties of modified Cf/HfC-SiC composites with YB4-Al2O3-Si3N4 under an air plasma torch. The structural stability and viscosity of the oxide layer were found to affect the ablation resistance of the composites. By forming nano c-HfO2 grains and high-viscosity Al-Si-Y-O glassy phase, the structural stability of the oxide layer was improved, resulting in enhanced ablation resistance. However, the oxidation of Si3N4 led to the formation of NO, NO2, and excessive SiO2 glassy phase, which resulted in a porous structure and reduced the viscosity of the oxide layer. Therefore, the addition of Si3N4 decreased the ablation resistance of the composites.

JOURNAL OF THE EUROPEAN CERAMIC SOCIETY (2024)

Article Materials Science, Ceramics

Structure characters, and thermal evolution of electrical and elastic behaviors in xBi(Ni1/2Hf1/2)O3-(1-x)PbTiO3 solid solutions with a tetragonal-pseudocubic phase boundary

Yongxing Wei, Huawei Zhang, Siyuan Dong, Changqing Jin, Chenxing Bai, Junle Dai, Zengzhe Xi, Zhonghua Dai, Zengyun Jian, Li Jin

Summary: In this study, solid solutions of xBi(Ni1/2Hf1/2)O-3-(1 - x)PbTiO3 (xBNH-PT) were synthesized to investigate their phase boundary behaviors and physical properties. The presence of a tetragonal-pseudocubic phase boundary and a spontaneous ferroelectric-relaxor transition at specific compositions were confirmed. The introduction of a tetragonal-pseudocubic phase boundary improved the piezoelectric properties and suppressed the spontaneous ferroelectric-relaxor transition.

JOURNAL OF THE EUROPEAN CERAMIC SOCIETY (2024)