4.6 Article

An Optimized Multilayer Perceptrons Model Using Grey Wolf Optimizer to Predict Mechanical and Microstructural Properties of Friction Stir Processed Aluminum Alloy Reinforced by Nanoparticles

期刊

COATINGS
卷 11, 期 12, 页码 -

出版社

MDPI
DOI: 10.3390/coatings11121476

关键词

friction stir processing; AA2024 aluminum alloy; alumina particles; multilayer perceptrons; grey wolf optimizer

资金

  1. Deanship of Scientific Research (DSR) at King Abdulaziz University, Jeddah [49-135-1442]

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The study reinforced AA2024 aluminum alloy with alumina nanoparticles using a friction stir process with multiple passes to investigate the effects of process parameters on mechanical properties and microstructure grain refinement. A hybrid artificial intelligence predictive model, consisting of multilayer perceptrons optimized by a grey wolf optimizer, was developed to accurately predict mechanical and microstructural properties. The developed hybrid model demonstrated higher accuracy compared to standalone models.
In the current investigation, AA2024 aluminum alloy is reinforced by alumina nanoparticles using a friction stir process (FSP) with multiple passes. The mechanical properties and microstructure observation are conducted experimentally using tensile, microhardness, and microscopy analysis methods. The impacts of the process parameters on the output responses, such as mechanical properties and microstructure grain refinement, were investigated. The effect of multiple FSP passes on the grain refinement, and various mechanical properties are evaluated, then the results are conducted to train a hybrid artificial intelligence predictive model. The model consists of a multilayer perceptrons optimized by a grey wolf optimizer to predict mechanical and microstructural properties of friction stir processed aluminum alloy reinforced by alumina nanoparticles. The inputs of the model were rotational speed, linear processing speed, and number of passes; while the outputs were grain size, aspect ratio, microhardness, and ultimate tensile strength. The prediction accuracy of the developed hybrid model was compared with that of standalone multilayer perceptrons model using different error measures. The developed hybrid model shows a higher accuracy compared with the standalone model.

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