Cu-Cr-Mg alloy with both high strength and high electrical conductivity manufactured by powder metallurgy process

In this study, microstructures, mechanical properties, and electrical conductivities of powder metallurgy (PM) Cu-0.28Cr-0.19 Mg alloy after cold-rolling and aging were investigated in detail. PM Cu-Cr-Mg alloy exhibits a combination of both higher mechanical properties and superior electrical conductivity compared to the corresponding casting Cu-Cr-X alloys. Such excellent performances are closely related to the more uniform and finer microstructures generated in PM process. Strengthening from second phase precipitation, grain boundary, and dislocation in the present PM Cu-Cr-Mg alloy were calculated to be approximately 43.65, 24.50, and 23.12 % of yield strength, respectively. The grain boundary strengthening is the main reason for the higher strength of the present PM Cu-Cr-Mg alloy and is approximately 325 % higher than that of the corresponding casting Cu-Cr-Mg alloy. The gradually decreased activation energy of PM Cu-Cr-Mg alloy with increasing reduction rate suggests that deformation significantly accelerates the precipitation behavior during the subsequent aging process.

Automated summary

The PM Cu-Cr-Mg alloy, formed through powder metallurgy, exhibits higher mechanical properties and superior electrical conductivity compared to casting Cu-Cr-X alloys due to its more uniform and finer microstructures. The main strength of the PM Cu-Cr-Mg alloy comes from second phase precipitation and grain boundary strengthening, with the latter being approximately 325% higher than that in the corresponding casting Cu-Cr-Mg alloy. Deformation significantly accelerates the precipitation behavior during the subsequent aging process, as indicated by a gradually decreased activation energy with increasing reduction rate.